TRACTOR UNIT MODULE – BREAKABLE CONNECTION DESIGN.

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Presentation transcript:

TRACTOR UNIT MODULE – BREAKABLE CONNECTION DESIGN

Aim Drive over landmines safely, without damaging the power tiller body (allow only minor adjustments in the field)

Explosion 1/2 The energy released during a detonation of an explosive charge, driven by the blast/shock wave within the ambient is transmitted to all what is found on the way. Wave: disturbance which progresses from one point in a medium to other points without giving the medium as a whole any permanent displacement. Like a mexican wave in a stadium

Explosion 2/2 Characteristics of blast waves: - pressure riches very high values (i.e bar at 1.71m from 3kg of TNT charge) - speed of propagation is supersonic - the wave compresses and heats the material that it flows through an irreversible process - wave looses energy while traveling

Idea Absorb energy transported by shock wave before it enters the drive train through the axle

Some ideas from the state of the art Wheel of Mars Rover Possible wheel for power tiller Cable isolators Wheel structure filled in with water

IDEA: interrupt physical connection between axle and wheel, by letting the wheel to drop-off in case of explosion Characteristics: - brittle material – cast iron - able to withstand normal load conditions and break under explosion - adaptable to the existing flange - low cost Idea investigated: breakable connection  design of a breakable joint solving the double function of protecting body and wheels

Design Features: - fitting to existing flange - 8 holes: 4 cone shaped, hosting screws to fasten the connection to the flange 4 simple, hosting bolts to fasten the connection to the wheel -ring shape with reduced material between holes to weaken the structure and favour failure in case of explosion -material: cast iron ASTM 30 class

Design – virtual testing (FEM analysis) EXPLOSION load Model l A G d a > 50g Fw Fem Fe h Cast iron 30ASTM grade: S ut = MPa tensile strength S uc = MPa compressive strength b Stress Max Princ 1000 MPa Finite Element Method

WORKING load Model l A G d a > 50g Fw Fpm Fp/4 h Cast iron 30ASTM grade: S ut = MPa tensile strength S uc = MPa compressive strength b Fp/4 Stress Max Princ 200 MPa Design – virtual testing (FEM analysis)

Design Dimensions: