ACS Green Chemistry Institute® American Chemical Society ACS GCI Pharmaceutical Roundtable’s Convergent PMI* Calculator *Process Mass Intensity ACS GCI.

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Presentation transcript:

ACS Green Chemistry Institute® American Chemical Society ACS GCI Pharmaceutical Roundtable’s Convergent PMI* Calculator *Process Mass Intensity ACS GCI Pharmaceutical Roundtable Mission: To catalyze the implementation of green chemistry and engineering in the pharmaceutical industry globally.

ACS Green Chemistry Institute® American Chemical Society ACS GCI Pharmaceutical Roundtable Membership as of Jan 1, 2014 No endorsement or approval by the ACS GCI Pharmaceutical Roundtable has been received or is in any way implied.

ACS Green Chemistry Institute® American Chemical Society Strategic Priorities Informing & Influencing the Research Agenda Collaborating Globally Educating Leaders Developing Tools for Innovation Research $1.3 M in GCIPR Research Grants $1.2 M in grants leveraging government funding Global Collaboration Global membership Meetings in EU and US Lecture tours in US, EU, India Publications Green Chem Articles of Interest Key Research Areas Key Engineering Challenges Tools/Resources Solvent Selection Guide PMI Tool GC in Electronic Lab Notebooks Organometallics in greener solvents

ACS Green Chemistry Institute® American Chemical Society The Challenge Decreasing the amount of material used to make a drug is one of the major green chemistry challenges for the pharmaceutical industry. ACS GCI Pharmaceutical Roundtable members have developed a common process mass intensity metric that allows data from each company to be compared on a transparent and equitable basis Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society Process Mass Intensity Metric Process Mass Intensity = quantity of raw materials input (kg) quantity of bulk API out (kg) Where: Process is all steps of a synthetic path from commonly available materials to the final bulk active pharmaceutical ingredient (API) Raw Materials are all materials including water that are used directly in the process of synthesizing, isolating, and purifying the API final form Bulk API out is the final form of the active ingredient that was produced in the synthesis, dried to the expected specification 2014 Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society Why measure PMI? Drive change towards more sustainable/green manufacturing processes - Track environmental manufacturing footprint - Measurement of process efficiency Quantify improvements throughout process development life cycle To be more transparent; basis for objective comparison - Increasing expectations from internal and external audiences to describe progress, demonstrate improvement Benchmark - Allows a simple comparison to the on-going green efforts throughout the industry in the pursuit of mass efficient pharmaceutical processes. Insight in sustainability of overall manufacturing process, from bulk chemicals to API, is required Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society Water 28% 2008 Data Solvents 58% Reactants 8% Other 6% Composition of PMI—Pharma Benchmarking 2014 Copyright American Chemical Society Green Chemistry Institute® Consistent with 2010 benchmarking data

ACS Green Chemistry Institute® American Chemical Society PMI by Development Phase Median Values Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society Measure PMI for all steps from commodity raw materials Use one tool for consistency across the industry In 2011, the ACS GCI Pharmaceutical Roundtable released a free, publicly available linear PMI calculator. In 2014, the ACS GCI Pharmaceutical Roundtable is releasing this free, publicly available convergent PMI calculator. The Next Logical Step… Involve Suppliers 2014 Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society New Convergent PMI Calculator Goals Enhance previous linear PMI calculator to accommodate convergent synthesis Maintain current design and methodology (calculations) -Thanks to Bill Pyrz and Merck Maximize simplicity Include instructions 2014 Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society Linear vs. Convergent 2014 Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society Workbook consists of 7 worksheets - Instructions - Summary Table - Final Product PMI - Fragment 1 PMI - Fragment 2 PMI - Fragment 3 PMI - Basic Example Convergent PMI Calculator—Layout 2014 Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society Simplified input table Single cell for main substrate Dropdown for fragment substrates - Enables convergences Color coded cells - Only green require values Solutions of substrates and products - Now manual (instructions included) Convergent PMI Calculator—Final Product 2014 Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society Color coded cells Calculations unchanged from linear calculator -Except to allow for convergence Convergent PMI Calculator—Step Metrics Table 2014 Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society Up to 11 step linear sequence Up to 3 branches for convergent synthesis - 11 steps per branch Multiple branch points possible in a single step Branches can be further branched Up to 44 step linear sequence if treating additional steps as branches - Explained in instructions Convergent PMI Calculator—Capabilities 2014 Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society Convergent PMI Calculator—Example 2014 Copyright American Chemical Society Green Chemistry Institute® View spreadsheet for calculated example  Disclaimer: The ACS GCI Pharmaceutical Roundtable or American Chemical Society does not guarantee the accuracy of the calculations and accepts no responsibility for any consequences of use.

ACS Green Chemistry Institute® American Chemical Society Convergent PMI Calculator Use of Solutions of Products and Substrates 2014 Copyright American Chemical Society Green Chemistry Institute® Disclaimer: The ACS GCI Pharmaceutical Roundtable or American Chemical Society does not guarantee the accuracy of the calculations and accepts no responsibility for any consequences of use.

ACS Green Chemistry Institute® American Chemical Society Encouraging suppliers to calculate and provide PMI data - For all APIs and API intermediates - At all stages of development - Include breakdown of solvent, reagents, and water PMI Find the Convergent PMI Calculator Tool at Questions or comments, Going Forward 2014 Copyright American Chemical Society Green Chemistry Institute®

ACS Green Chemistry Institute® American Chemical Society Any comments, suggestions, or questions are great appreciated. Thank you! Copyright American Chemical Society Green Chemistry Institute® Disclaimer: The ACS GCI Pharmaceutical Roundtable or American Chemical Society does not guarantee the accuracy of the calculations and accepts no responsibility for any consequences of use.