LIGO-G050427-00-D 1 Coupled Dynamics of Payload Structures on the Seismically Isolated Optics Table Dennis Coyne, LIGO Caltech SWG Meeting, 2 Sep 2005.

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Presentation transcript:

LIGO-G D 1 Coupled Dynamics of Payload Structures on the Seismically Isolated Optics Table Dennis Coyne, LIGO Caltech SWG Meeting, 2 Sep 2005

LIGO-G D 2 Seismic Isolation (SEI) System & Suspension System (SUS)  Calculated perturbation to the SEI transfer functions due to the addition of the payload structures on the BSC optics table, e.g. quadruple SUS structure  Gain & phase variations must not destabilize the active SEI controls  Should not unduly increase in the control law complexity (decrease robustness)  Current planned upper unity gain frequency for the SEI system is about 60 Hz.  The stiffness requirements of the seismic isolation inner stage structure are essentially that:  the phase lag is less than 90 degrees below 150 Hz for the transfer function from each actuator (force) to each non-collocated sensor (displacement), and  the phase lag is less than 90 degrees below 500 Hz for the transfer function from each actuator (force) to each collocated sensor (displacement)  Wanted SUS quad structure 1st resonance > 150 Hz (for attachment to a perfectly stiff interface)  found impossible to meet, within the mass and envelope allocations  Current SUS working baseline goal is as follows:  SUS design has provision to un-couple the lower structure from the upper structure & support the lower structure from the support tubes of the chamber  > 200 Hz 1 st resonance for the upper quad SUS structure  > 100 Hz 1 st resonance for lower quad SUS structure  > 100 Hz 1 st resonance for combined upper and lower quad SUS structure

LIGO-G D 3 Sensor & Actuator Locations

LIGO-G D 4 ASI FEA Model  Considers payload total mass and center-of-mass position, but not flexibility of the payload (i.e. quad structure  The total stage2 mass is lbf-s2/inch (slinch) or 5591 lbm or 2536 kg  payload mass of 450 kg  "keel" ballast of 633 kg  stage2 structure mass of 1454 kg  Used this Stage2 FEM for coupled dynamics analysis with Quadruple Pendulum (non-suspended) Mass/structure

LIGO-G D 5 Stage 2 Modes with Rigid Body Payload Rigid Body Modes (flexures not modeled) Seismometer/mount modes Large Scale Elastic Modes

LIGO-G D 6 Revised & Final ASI FEA Results  In the final FEA model prepared by ASI:  discrete point masses represent payload elements at their expected center of mass and constrained to follow the rms of the optics table nodes within the payload’s footprint  Smaller payload elements with less definition, such as the pickoff mirror structures were typicaly represented as a single composite mass, constrained to follow the optics table  First "global" elastic mode occurs at 174 Hz  A lowest "payload lateral" mode of 153 Hz is predicted  ASI modeling indicated that lighter mass payload elements like the pickoff mirror structures (non-suspended mass = 51 kg) with small footprints (0.3 m x 0.2 m) and low centers of mass (1 m from the optics table) could have "low" frequency coupled modes (93 Hz), especially if the footprint was on an unsupported span near the table edge (see Figure)

LIGO-G D 7 Simple Beam and Rigid Mass Model  Cantilevered uniform beam is a reasonable first order approximation to the quad suspension structure  Simple beam connected to a rigid stage2 mass (Figure) is a reasonable approximation to the low frequency coupled dynamics of a suspension structure and the stage2 structure  the first elastic mode of the suspension structure is likely about 100 Hz  the first stage2 "global" structure elastic mode is ~174 Hz (including payload mass loading)  the suspension structure footprint is large relative to the optics table (and so should not couple to local table/structure compliance).

LIGO-G D 8 Beam/Mass and FEM Comparison  Semi-quantitative agreement between simple model and detailed FEM Beam + Rigid Body Model Finite Element Model

LIGO-G D 9 Effect of Cantilevered Beam  Models predicts that 1 st & 2 nd bending modes each add a zero-pole pair (in that order) when the root of the beam is near the stage center of mass (i.e. when r beam ~ 0 and 'R' is coincident near 'C' in Figure).  reduces phase lag  transfer functions are typical of the effect of a flexible appendage when the control is collocated  When the beam root and center of mass are distant from each other (~5 times greater than the nominal distance of 0.2 m) then the order of the pair reverses to pole-zero for the 2 nd beam mode with rotation actuation (around a horizontal axis through 'C') and phase lag is increased.  Magnitude & phase perturbations are independent of frequency and, for fixed rigid mass properties, depend only on the beam mass and modal damping factor

LIGO-G D 10 Horizontal Translation: Gain & Phase Changes versus Beam Mass (with varying damping factor)  Points are FEA results for 2 suspension structure designs with a damping factor of 0.01  Curves are for damping factor varying from.5% to 8%. The bold black curve is for 1% damping.

LIGO-G D 11 Rotation about a Horizontal Axis: Gain & Phase Changes versus Beam Mass (with varying damping factor)  Points are FEA results for 2 suspension structure designs with a damping factor of 0.01  Curves are for damping factor varying from.5% to 8%. The bold black curve is for 1% damping.  The 0.5% damping curve is incorrect (numerical problem with FindMinimum)

LIGO-G D 12 Practicalities  Upper unity gain frequency of SEI stage 2 controls is ~ 60Hz, so would like payload 1 st frequency > ~150 Hz  Without ‘exotic’ (non-UHV?) materials, this is impractical for a 2 m x [0.5 m x 0.7 m] footprint cantilevered structure within the structure mass budget of 70 kg and non- suspended, non-structural mass of 70 kg  Truss frames (e.g. quadx33) that violate the “shrink wrap” footprint can achieve > 150 Hz (likely at higher mass than current budget)  Alternatively make structure light &/or heavily damped and let 1 st frequency be low  For small perturbations (say <~6 dB & <~30 deg), then the payload must have mass <~30 kg for 1% damping, or < ~100 kg for 4% damping  Since the non-structural mass is estimated to be ~70 kg (T ), light weighting can only be achieved by supporting the lower section of the quad structure from the crossbeams  4% damping might be possible with UHV-compatible, tuned mass damper – adding broadband damping to structure in UHV-compatible manner seems difficult

LIGO-G D 13 Quad Structures Explored Impractical – violates envelope Impractical (with current design paradigm) – lower structure doesn’t support assembly fixtures/procedures Approximates the Controls Prototype being assembled now

LIGO-G D 14 Single Actuator to Sensor Transfer Functions  Significant phase excursions at Quad Structure resonance for the transfer function from a single actuator to a non-collocated sensor, e.g. V1 actuation to V3 displacement response  All of the single actuation to collocated (adjacent) sensors have zero-pole pairs and positive phase excursions associated with the payload modes

LIGO-G D 15 Modal Transfer Functions  Combined the actuator to sensor transfer functions (6 actuators x 6 sensor locations x 6 dof = 216 transfer functions) into cartesian modal transfer functions  Rotational modes have been multiplied by the distance from the center of mass to the sensor locations, so that they can be compared to the translational modes  All modal transfer functions have zero- pole pairings with positive phase perturbation, or no effect (modal actuation force has no component in the modal generalized force direction)

LIGO-G D 16 Cross-coupling  Significant cross coupling at the payload resonances  For example, the X-mode transfer function has significant coupling to rotation about the y-axis

LIGO-G D 17 Conclusions  Given the high Q of the suspension structure mode, the control could be destabilized if the control law does not explicitly compensate for the presence of the quad suspension induced feature in the transfer function  If the SEI Stage-2 isolation control had a 1/f control law, then the positive phase excursions caused by dynamic coupling to the quad structure would not be destabilizing  However the need for aggressive broad-band suppression of structural plant modes (at >~150 Hz) causes a lot of phase loss at the ~ Hz quad suspension mode  Means to accommodate the coupled payload effect:  compensate the gain peak due to the SUS coupling –In principle could cancel the zero-pole pair introduced by the payload, and this might be stable (robust) –Could use a broad notch (more robust?) and suffer a slightly lower upper unity gain frequency, and some slight feedback performance,  switch to local feedback control (instead of modal control),  transition from modal feedback at low frequency to local feedback control at higher frequencies,  add damping to the SUS structure (UHV-compatible tuned mass damper?), or  reduce the SUS structure first mode frequency (and thus the mass and coupling magnitude) to be well below the upper unity gain frequency of the SEI control –However this requires a considerable departure from the current SUS structural design  Bottom Line: Quad Strucutre 1 st frequency target of 100 Hz appears reasonable and can accommodated in the SEI Control

LIGO-G D 18 Further Work  More careful consideration of the effect of the modal cross-coupling resulting from the payload dynamics on the SEI control system design  Use the more current ASI FEM for coupled analysis with the payloads  Better still; develop a more appropriate model for use in these dynamics studies. The current model has far too many degrees of freedom (more appropriate for a stress analysis)  Use a higher fidelity model for the SUS quad structure, D  The relatively simple FEM used herein has a first frequency of 82 Hz vs 100 Hz with more detailed FEM  The simple FEM used here also has some local modes which likely do not exist in the real structure  Develop a full stage 0, 1, 2 and suspension system (pendulums and structure) model and use it to export a state space model for control system work in Matlab  Study the effect of a small footprint payload with a more significant lower end mass (such as the current concept for a pickoff mirror). While there is likely to be significant elastic coupling in this scenario, the result should not compromise the collocation of the SEI sensing and actuation  Test for coupled dynamics with a representative SUS structure on the SEI ETF system at Stanford  Copy of the Quad Controls Prototype structure to be delivered to Stanford ~September