30,000 Ton Melamine Plant Please click on our logo or any link in this presentation to be redirected to our website & email. Thank You! Click on Logo or.

Slides:



Advertisements
Similar presentations
Please click on our logo or any link in this presentation to be redirected to our website & . Thank You! Amines & Derivatives Plant 17A Marlen Drive.
Advertisements

700 TPD Nitric Acid Plant 700 TPD Nitric Acid Plant
Welcome to the Presentation of Plasma Based HNO3 Manufacturing Plant
Maleic Anhydride Plant
Please click on our logo or any link in this presentation to be redirected to our website & . Thank You! 17A Marlen Drive Hamilton, NJ USA Tel:
Equilibrium &The Haber Process
Sample Problem 3.10 Calculating Amounts of Reactant and Product in a Limiting-Reactant Problem PROBLEM: A fuel mixture used in the early days of rocketry.
Please click on our logo or any link in this presentation to be redirected to our website & . Thank You! 17A Marlen Drive  H amilton, NJ 
Inert Gas Purification Systems Why do we need them??? Many of the materials used in research and development today are extremely air sensitive, and can.
Introduction to Chemical Engineering(II) Department of Chemical and Biomolecular Engineering Sogang University Kee-Kahb Koo.
Providing the right technology for small/medium/large scale production of good quality BIODIESEL.
Chem 1A Chapter 3 Lecture Outlines
Methanol Project Design a plant to make methanol from synthesis gas to supply a future market in direct methanol fuel cells.
Please click on our logo or any link in this presentation to be redirected to our website & . Thank You! 17A Marlen Drive  H amilton, NJ 
Please click on our logo or any link in this presentation to be redirected to our website & . Thank You! 17A Marlen Drive  H amilton, NJ 
Please click on our logo or any link in this presentation to be redirected to our website & . Thank You! 17A Marlen Drive  Hamilton, NJ  USA.
Please click on our logo or any link in this presentation to be redirected to our website & . Thank You! 17A Marlen Drive  H amilton, NJ 
1.Ammonia (alkaline) and nitric acid react together in a neutralisation reaction 2.The fertiliser ammonium nitrate is produced Making Fertilisers Making.
FERTILIZERS. Fertilizer Defined Fertilizer – material applied to soil or plants to supply essential elements Four categories: MineralInorganic Organic.
Ammonia (NH 3 ) Ammonia (NH 3 ) is an important compound of nitrogen and hydrogen. It is produced by the natural decomposition of animal and vegetable.
MANUFACTURING PROCESS
Please click on our logo or any link in this presentation to be redirected to our website & . Thank You! 17A Marlen Drive  H amilton, NJ 
30 th ISTC Japan Workshop on Advanced Catalysis Technologies in Russia Fluidized bed catalytic pyrolysis and gasification of biomass for production of.
Suspension Poly Vinyl Chloride Plant Suspension Poly Vinyl Chloride Plant Please click on our logo or any link in this presentation to be redirected to.
Group Meeting #1 January 29 th, 2013 Michael Bentel Jeremy David Erik Peterson Arpit Shah 1.
Efficient wood Gas Kiln Firing How kilns work best.
Please click on our logo or any link in this presentation to be redirected to our website & . Thank You! 17A Marlen Drive  H amilton, NJ 
Production of Synthesis from Natural Gas by Steam Reforming Hysys Simulation Presented By : Presented By :  Beshayer Al-Dihani  Hessa Al-Sahlawi  Latifa.
Sorbitol Production Plant Please click on our logo or any link in this presentation to be redirected to our website, or other documentation. Thank.
HYDROPROCESSING PROJECT PROCESS DESCRIPTION
KHABAROVSK REFINERY HYDROPROCESSING PROJECT BASIS OF DESIGN APRIL 29th – MAY 3rd 2013, MADRID, SPAIN TRAINING COURSE.
Scope of the facility for sale
PRODUCTION OF UREA. Urea is a white dry organic compound and a crystalline substance and has minimum of 46% Nitrogen calculated in dry state. M.P: 132.
Lecture Objectives: Finish boilers and furnaces Start with thermal storage systems.
FOR SALE new press KAHL for wood pellets production Output is 5 ton per hour Designed for the grinding of dry wood raw materials with humidity10-12% with.
Production Of Syngas and Ethanol Group#4 Sara Al-Quhaim Mona Al-Khalaf Noura Al Dousari Sara Al Safi.
Lecture Objectives: Continue with power generation Learn basics about boilers and furnaces.
DRYING Dr. Basavaraj K. Nanjwade M. Pharm., Ph. D
Production of Prilled Urea
CREA 2008IL FUTURO E’ VERTICALE ICI Caldaie Celle a combustibile per la micro generazione Alberto Zerbinato.
Prilled Urea- A Cost Effective Way to Feed the World Sule Alabi Jonathan Arana Elizabeth Moscoso Oleg Yazvin Mentor: Dan Rusinak – Middough Team Echo 110/30/2015.
Limiting Reactants and Percent Yield
Controlling Chemical Reactions Learning Objectives  Describe the relationship of energy to chemical reactions.  List factors that control the.
Synthesis gas preparation First methane is cleaned to remove sulphur impurities that would poison the catalysts.sulphur.
Hazrul Adzfar Bin Shabri Nur Irdani Idris Siti Norlaila Faeizah Binti Mohd Rudin CPB PLANT UTILITIES AND MAINTENANCE.
Manufacture of Urea 1-Introduction
Welcome to the Presentation of Plasma Based HNO3 Manufacturing Plant.
1 CHEMICAL REACTIONS Reactants: Zn + I 2 Product: Zn I 2 Adapted from
© British Sugar 2010 Inside a sugar factory Learning objective: To understand the key stages in the production of sugar.
Water Treatment By : Shraddha( ) Hardik( ) Chirag( ) Aadil( ) Chemical Process Industries-1 C.E. 3 rd Sem.
CHEMICAL PROCESS DIAGRAM
Manufacturing ammonia. Fertilisers and much more Global production of ammoniaUses YearTonnes of ammonia
ARHAM VEERAYATAN GROUP OF INSTITUTIONS FOE & FOM
Option – Part 1 Industrial Chemistry Leaving Certificate Chemistry.
SHROFF S.R. ROTARY INSTITIUTE OF CHEMICAL TECHNOLOGY Chemical Process Industries-I Prepared by: 1.Pratik Lakkad ( ) 2.Meet Rojivadiya ( )
The Haber Process.
VAPOUR ABSORPTION REFRIGERATION SYSTEM
Preparation,proparaty and application of Hydrogen and Nitrogen.
04/24/2016 Topic 5 – Chemical Reactions. 04/24/201604/24/16 Endothermic and exothermic reactions Step 1: Energy must be SUPPLIED to break bonds: Step.
PRODUCTION OF SULFURIC ACID
Keeping Track of Energy During Chemical Changes. A Review of Energy Interaction Energy (E i ) – energy due to the arrangement of particles; based on phase.
FLOW CHART OF INDUSTRIAL PROCESSING
Branch: C.E Batch: Sem: 3 rd Karan Rana ( ) Meet Shah ( ) Avi Vegda ( ) Group Members.
Methane Cracking CMAT Energy Solutions
Lecture Objectives: Continue with Sorption Cooling
CHEMICAL REACTORS BY Dr. Ghulam Abbas.
Amines & Derivatives Plant
CHAPTER 2 Description of Chemical Processes
The Blast Furnace.
Utilization of Coal Fines : Fluidized bed Gasification
Presentation transcript:

30,000 Ton Melamine Plant Please click on our logo or any link in this presentation to be redirected to our website & email. Thank You! Click on Logo or underlined links for our website or email address. 17A Marlen Drive w Hamilton, NJ 08691 w USA Tel: (609) 586-8004 w Fax: (609) 586-0002 www.ippe.com

Please Click Here for a Detailed Equipment List Overview Brief Overview Year Built: A Train: 1973 & B Train:1980 Year Shutdown: September 2006 Upgraded: 2002 major upgrade of equipment in both lines Current Status: Under Nitrogen Technology: Mitsui, Co., Ltd. Production: A Train: 30 tpd & B Train: 60 tpd Products Produced: Melamine Operation Days: 300 days per year Raw Materials: Prilled Urea, Molten Urea, Liquid Ammonia, Carbon Dioxide Gas, Hot Salt and Dowtherm-A Utilities Consumed: Steam, Fuel and Electricity Documentation: Available Please Click Here for a Detailed Equipment List

Process Description Process Flow Urea feed is introduced to the melamine synthesis reactor (A-1) while urea is stored and maintained for reaction in the urea solution tank (B-16) In the reactor (A-1), the catalyst is charged and the heated carrier gas goes through and forms catalyst fluidization. Owing to endothermic melamine forming reaction, it is necessary to keep the temperature between 350°C to 400°C in the reactor by a heating coil installed in the fluidizing bed of the catalyst to which the molten salt is introduced As the reactants pass through the reactor, the molten urea is vaporized and reacted to melamine, carbon dioxide and ammonia The melamine-rich effluent gas from the reactor is cooled down to about 320°C in the hot gas cooler (W-12A/B) and introduced to the hot gas filter (F-4A/B) where the by-products and catalyst dust carried out from the reactor (A-1) are separated The product gas is cooled down again to about 210°C in the crystallizer (A-2) by contacting the gas effluent (140°C) and a very fine melamine particle is formed The cyclone separator (F-6A/B) is used for the separation of the melamine product and consecutive cooling and packing system is installed for final treatment

Process Description Process Flow The remaining gas from the cyclone separator (F-6A/B) is introduced to the urea washer (K-1) and cooled down to 140°C by contact with the spray of molten urea The gas containing ammonia and carbon dioxide serves as a carrier gas in the melamine reaction and cooling medium in the crystallizer (A-2) The temperature of the molten urea should be strictly controlled by the urea cooler system (W-14) for washing and cooling the gas The molten urea is then mixed with the fresh urea feed in the urea storage tank (B-15) The yield of melamine by the aformentioned whole treatment is over 90% (on the basis of dry and theoretical)

Process Description Off Gas Recovery The off gas from the melamine plant, mixture of NH3, CO2, H20 and a small amount of inert gas is pressured by the off gas blower (V-8) and sent to the off gas absorber (B-18) In the absorber (B-18), most of the NH3 and CO2 in the off gas is absorbed in water fed from the battery limit for the off gas absorber The produced ammonium carbonate solution is then transferred to the battery limit by the off gas solution pump In consequence of feeding, the ammonium carbonate solution to the existing urea plant shall be made to keep the designed production capacity of the urea plant

Process Description Process Flow Diagram

Melamine Specifications Process Description Melamine Specifications Shape: White Powder Quality:  Purity: 99.9% min.  Moisture: 0.1% max.  Color: as APHA 20 max.  Iron: 1 ppm max.  Ash: 20 ppm max.  pH: 7.5 ~ 9.5  Ammeline + Ammelide: 0.01% max. Reposed angle: 45° ~ 54°

Photos:

Contact Information: MICHAEL JOACHIM DIRECTOR, PLANTS DEPT. Tele: 609-838-5930 (direct) Mobile: 609-516-9107 MichaelJ@ippe.com SANJEEV REGE VP GLOBAL PLANT SALES Tele: 609-838-5938 (direct) Mobile: 609-510-2616 SanjeevR@ippe.com Visit us at www.ippe.com