1 CM Calculation Assignment Given by- Mr. Nasimul Gani Primeasia University of Bangladesh Course-Merchandising Course-Merchandising Prepared by- ID No. Mansor Ahmed Amit Srivastava Mizanur Rahman

2 Exercise: A garments factory has 240 machine in operation manned by 220 operators. The machine cannot be worked without an operator wholly engaged on it. The original cost of all these 240 machines cost works out to Tk The following particulars are for a period of a year: Normal available hours per month Absenteeism (without pay) hours per month Leave (with pay) hours per month Normal idle time (unavoidable ) hours per month Average rate of wages per day of 8 hours Tk 100 Production bonus estimated % on wages Value of power consumed TK 100,000 Supervision & indirect labour --- TK. 200,000 Lighting and electricity TK 25,000 Repairs and maintenance including consumables 2% on value of machines Insurance TK. 60,000 Depreciation 15% on original cost. Machine hour rate calculation

3 Other sundry works expenses Tk. 50,000 General management expenses allocated Tk. 1,50,000 You are required to work out a comprehensive machine hour rate for the industry. Say monthly production is 60,000 pcs of shirt calculate cost of sales per DZ. Solution: Actual Factory overhead cost Machine Hour Rate = Actual Machine working hour Calculation: A) Effective hours of machine operations per operator per month = 210 – ( ) = 160 hours. Therefore, the effective working hours for an operator is 160/month. Machine hour rate calculation

4 Operators wages: Hours per month for which wages are payable = (220 – hours. Per hour wages = 100/8 = 12.5 TK. Computation of Comprehensive Machine hour Rate: Operator’s wages (220x200x12.5x12)—66,00000 TK. Production bonus (15% of wages) ,90,000 Power consumed ,00,000 Supervision and indirect labour ,00,000 Lighting and electricity ,000 Repairs and maintenance 2%) 100,000 Insurance ,000 Depreciation ,000 Sundry Work Expenses ,000 General management expenses , Total overheads of the factory TK. 90,25,000 Hours of machine operation hours Comprehensive machine hour rate = TK

5 Wages Calculation Project cost-150,00000 No of Machin-200  No of employee 200 (operator) Avg. salary2200/month=440,000Tk  No of Helper 90 nos Avg. Salary 1000/ month=90,000Tk  Cutting Employee 25 person Avg. Salary 2000/ month=50,000Tk  Finishing employee 50person Avg. Salary 2000/ month=100,000Tk  Quality Inspector 40nos Avg. Salary 1700/ month=68,000Tk  Line Supervisor 8nos Avg. Salary 5000/ month=40,000Tk  PM 1nos Salary 40000/ month=40,000Tk  Cutting in charge 1nos Salary 15000/ month=15,000Tk  Finishing In charge 1nos. Salary 15000/ month=15,000Tk  Quality Manger 1nos Salary 20,000/ month=20,000Tk  Maintenance 3nos Avg. Salary 5000/ month=15,000Tk  Security 5nos Avg. Salary 2000/ month=10,000Tk  Store 3nos Avg. Salary 5000/ month=15,000Tk  Commercial 3nos Avg. Salary 8000/ month=24,000Tk  Merchandiser 4nos Avg. Salary 15000/ month=60,000Tk  Managing /Operation Director Salary/Honorary80000/month=80,000tk Total Wages: = 10,82,000Tk

6 Other Wages Calculation Building rent:25000sftX5Tk=125,000Tk/Month=125,000Tk Electricity:125,000Tk/Month=125,000Tk Utilities Others (TNT, Fax etc):40,000Tk/Month=40,000Tk Insurance(5% on the project cost):4000Tk/Month=4000Tk Depreciation cost(15% on the original cost):870500Tk/Month=87,0500Tk Sundry expences:200,000Tk/Month=200,000Tk Tk Total overhead expenditure=(13,64,500+10,82,000)Tk= Tk

7 Machine Hour Rate Calculation So 4 lines cost /month= Tk 4 lines cost /day= /26= Tk So One line (50m/c)cost= Tk So, 1M/C cost= /50=470.48