Part Name : Body Lower+Upper Report Date : 2012/8/2

PC Makrolon 2607 Bayer MaterialScience Material introduction PC Makrolon 2607 Bayer MaterialScience MFR:13 g/10 min

Analysis Indication The distribution of thickness for this part is regular. The Fusion mesh is adopted for Moldflow CAE analysis model.

Feed System Design Layout:1 + 1 Sub gate:Ø2.0 mm

Cooling System Design Same as the 2D mold drawing.

Processing Conditions Filling Conditions: Melt temperature: 300.00 deg.C Cooling Conditions: Coolant inlet temperature: 90.00 deg.C Holding Setting(保压设定): Pressure(压力) [MPa] Duration(时间) [Second] 75 10

Fill Time Fill time is 1.7 sec.

Fill Time Shift+F5 Play this report file to view filling animation.

Injection Pressure Left plot is the pressure distribution at the time of 99% filled(V/P switch over). The max. pressure is 124.6 MPa.

Clamp Force(锁模力)=80~100 Ton Higher hold pressures will increase the clamp force requirement.(保压压力越大,锁模力越大）

Weld Lines No weld line

Air trap The locations of air traps are shown as small pink balls.

Air trap The locations of air traps are shown as small pink balls.

Coolant Temperature The change in coolant temperature from coolant-in to coolant-out is not mare than 3°C .

Mold Temp The mold temperature is uniform in the cavity. 定模温度均匀.

Mold Temp The mold temperature is uniform in the core. 动模温度均匀.

Time to Reach Ejection Temperature The acceptable range of time to reach eject-ion temperature for parts is 44~55 sec. Sink mark in the marked regions.

Time to Reach Ejection Temperature Freeze time for gate is 10 sec. 浇口凝固时间为10秒.

X Deflection The shrinkage is uniform in X direction. X

Y Deflection The shrinkage is uniform in Y direction. Y

Z Deflection 0.15 0.1 0.13 0.09 Z

Summary Flow Results(流动结果） Refer to page Short shot (不饱模) No Unbalanced Filling (流动不平衡) Injection pressure is high (注射压力偏高) Weld line on main surface (主面有熔接线) Air trap(困气)) Cool Results(冷却结果） Uniform mold temperature (模温均匀) Yes Freeze time for part to ejection (产品凝固时间) 44~55 Sec 17 Sink mark (缩水) Freeze time for gate (浇口凝固时间) 10 18 Freeze time for runner is longer than that of part (流道凝固时间比产品长) Warp Results(变形结果） Some degree of deflection (有一定变形) Note: The report is based on the analysis results of Moldflow Plastics Insight software. Please use this report for reference only.