HL-LHC New MS optimisation WP9, Preliminary cost estimates

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Presentation transcript:

HL-LHC New MS optimisation WP9, Preliminary cost estimates S. Claudet (TE-CRG) 31Aug’18

X 1 3 2 QXL, “baseline” QRL kept untouched (20m) Kept to avoid removing Q6 Translated, with possible “minor” adjustments of length QXL, “baseline” QRL kept untouched (20m) 1 3 2 X Length to be adjusted re-using elementary components 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

Interfaces QRL-SAM’s Evolution required from present LHC configuration DFBL & Q6 jumpers would be the same, at the same place Q5 jumpers would be the same, translated where needed Q4 as real stand-alone (doublet Q4-D2 at present) Re-doing a new single service module + jumper not considered for the moment (would require more effort/cost but more compact) The jumper on Q4 deal as well with the DSL-link cooling The 2nd jumper corresponds to what is presently installed for D2 Header configuration for Q4-D2 jumpers depends on the Interaction Point and tunnel slope Q4 instrumentation to be adapted to stand-alone architecture (TT, LT, EH) For Q4, proposal to re-use the existing service modules translated where needed, with Q4/D2 jumper translated and to be adapted to required length/position 2 not touched, 2 translated, 1 translated and adapted 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

Savings (preliminary estimates) Rmk: Present QXL longer than for initial CtC, to be adjusted separately Dismantling of QRL: 10%, ratio “1”/QRL_to_be_cut (as it was foreseen to make clean cuts for additional spares) Positioning, installation: 10%, ratio “1”/QRL_to_be_cut (only marginal extra costs to adapt extremities for welding) Supply of QXL elements: Less pipe elements: 4 x 50m Less service modules: 4 x 3 SM Impact on QXL (less volume for quench buffering, 20K header): t.b.c (instrumentation included above, Junction module foreseen anyway) Impact on spares: 250 kCHF (existing for QRL, few type less for QXL: Service modules for SAM’s) ~ 3-4 MCHF t.b.c 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

HiLumi MS Optimisation, WP9 savings, Preliminary 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

P1/P5 Cryogenic architecture 18 kW equivalent at 4.5 K, including 3 kW at 1.8 K Warm compressor station SHE After Cost to Performance reviewing done mid 2016 QSVB GHe storage tanks Surface piping SHM QSCG QSAG Dryer QSP Surface cold box SLN SD SLN Quench tank QSDQ QSRG QSDN Liquid Nitrogen tanks Surface Shaft QPP QPLG Vertical transfer line Underground US Cold compressors box QURCG DFHX DFHM (existing) DFBL UR UL QUIG DSHX DSHM DSL LHC tunnel Interconnection box Q1 Q2a Q2b Q3 CP D1 D2 CC CC Q4 Q5 Q6 QRP QXL HRL WRL 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

Junction module QRL-QXL 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

Junction module QRL-QXL Work on-going 3.5 m 4.0 m 4.5 m It should fit within 12m + it could help (volume, cost) with smaller valves, especially in case this element could be a show stopper !!! 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

Possible modes and implications, as identified so far for HiLumi Decreasing requirements in cooling capacity HL Ultimate Luminosity (HL) Nominal Luminosity (HL) Nominal Luminosity (LHC) Low Luminosity / Intensity . Powering conditions to 7TeV, (maybe pilots or few bunches) Injection stand-by (He preservation in magnets, ELQA, maybe pilots or few bunches at injection) Magnets @20K => The maximum reasonably possible WRL Junction Module QRL-QXL Mandatory (few wks) Desired (1 wk) Bonus (only 1st year) LHC => Junction Module and bridge between WRL’s recommended => Corresponding cooling capacities and impact on size/cost/volume to be further investigated 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

HiLumi MS Optimisation, WP9 savings, Preliminary 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

Cooling P1/P5 SAM’s View from integration views DB NEW Jan’18 HL LHC Return Module QRL QXL D2 NEW Jan’18 Q4-Q5 could remain at 4.5K (already the case for Q6), and moved towards the arc by 10-11m Q4 Q5 Access / safety / sectorisation ? Powering from existing RR & DFBL, corresponding cooling of DFBL and SAM’s to be with same origin (QRL or QXL but not mixed) Q4 and Q5 possibly with remote alignment, compatible with QRL ? 3D models to be implemented and then integrated (Q2-2018 for CRG) Q6 HL LHC Present limit for QRL/QXL 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

Cooling capacity Cooling capacity for SAM’s & DFBL to come from main sector Refrigerators Cooling capacity margins will be aligned on other sectors (56 higher as no IT nor RF) 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

HiLumi MS Optimisation, WP9 savings, Preliminary Summary Cooling capacity of matching section could be taken by main sector cryoplants without creating a weak point It should be possible to re-work 70m/side of existing QRL elements, with service modules not changed and pipe elements kept or adapted About 12m would be required for the junction module QRL-QXL between Q4 and crab cavities The use of remote alignment should be taken without problem by existing QRL elements (provided it remains within existing tolerances) 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

IP1-left (ref. LHCLSQR_0107) 4 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

IP1-right (ref. LHCLSQR_0035) 4 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

IP5-left (ref. LHCLSQR_0043) 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

IP5-right (ref. LHCLSQR_0044) 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

SC link thermal shield supply Thermal shield circuit Summary table IP1-left IP1-right IP5-left IP5-right Q4 Q5 Q6 left right* left* right RD CL KD EE LD CC’ FF CL2 CL1 5 4 8 3 6 Beam screen circuit SHe supply SC link thermal shield supply Thermal shield circuit GHe return GHe from SC link return * new Q4 jumper (former D2) 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary

Elementary units of QRL “LEGO-like” 31Aug'18 HiLumi MS Optimisation, WP9 savings, Preliminary