Crystal's Journey to Sustainability

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Presentation transcript:

Crystal's Journey to Sustainability Kenneth Lo Chairman of Crystal Group 19th October, 2011

Year of Establishment: 1970 Employee: 35,000 Production base: PRC, Vietnam, Bangladesh, Sri Lanka Market base: US, EU, Japan Annual production: 200M pieces

About Crystal Crystal Martin UK (2005) Crystal Martin FE (2005) Crystal Sweater Ltd. (1982) Elegance Industrial Co. Ltd. (1974) Crystal Apparel Co. Ltd. (1982) About Crystal

Global Customer Base

Start from oneself and go beyond…… It all started from one film…… “An Inconvenient Truth - Al Gore” More “ passionate ” about the commitment we need to make Be sustainable BEYOND simple regulatory compliance Start from Top-down, all people agree & support! Passion

Our Environmental Objectives Sustainable solutions in operations Environmental Efficiency Contribute to triple bottom line Save Costs Drive environmental awareness Crystal Customers Government Suppliers Employee & Families Community

Eco Approach

5-Year Environmental Targets Save up 20% of energy cost Reduce material wastage by 30% Plant 1,000,000 trees Reduce carbon footprint per garment 8%

For a Sustainable Business Green factories Sustainable product ZERO landfill

More than 100 activities… IN FACTORY Our Focuses Energy Saving Water Conservation Waste Elimination More than 100 activities… IN FACTORY

Energy Saving Areas Improvements made Payback Lighting System T5, LED & energy saving lamps 7 months HVAC Water Curtain 14 months Energy Recovery Steam condensation 6 months Production Equipment Variable Frequency Devices (VFD) 10 months HVAC: Heating, Ventilation and Air Conditioning

Renewable Energy Type Application Solar Energy Hot water supply for production & dormitory Road lamp Wind Power Biomass Fuel Boiler

Green Logistics 67% CO2 saved Cost Saving HK$ 4 million in 1 year Quicker response  67% CO2 saved

Water Conservation Target Zero discharge Less fresh water use

Water Recycling >80% Reuse

Innovative Technologies Front Loading G2 Technology ↓ Water ↓ Manpower ↓ Chemical Laser Eco-softener Ecosoftener 換相

Waste Elimination Target: ZERO Landfill 零堆填

Paper-less Saved 90% paper Production e-Ticket: ETS ERP System Electronic Documentation Management e-Form e-Banking Saved 90% paper

Making the Best Use Lego-like structures, ease for re-design can be used over and over Add Patent

Waste Recycling Ease & encourage recycling: Proper segregation Collection Education

Turn Food Waste into Treasure Handling Food Waste Composting to Organic Fertilizer Fertilizing Organic Garden

Progress 8% 25% Save up 20% of energy cost Reduce material wastage by 30% Plant 1,000,000 trees Reduce carbon footprint per garment 8% 8% 25% 940,578 (Up to Jul 2011) Achieved International Award

Eco Achievement Totally 27 Eco-Awards Cleaner Production Award Hang Seng – Pearl River Delta Environmental Award ISO 14001 Certification HKAEE – Silver Award (Manufacturing) Low Carbon Manufacturing Programme Totally 27 Eco-Awards

Culture Building Environmental & Chemical Safety Seminars Crystal Product Safety Requirement Environmental & Chemical Safety Seminars (Employees, factories & suppliers)

Green Culture

Eco–Jeans Project with Marks & Spencer The Plan A attributes: Recycled cotton Less carbon emission Less water New design of sustainable packaging Green logistics + Sweater Factory in Sri Lanka  Plan A Eco Attribute Factory

“Being Responsible – A perfect business sense” Our journey goes on…… For sustainable development: The Environment Community Engagement Employee Care Product Integrity Innovation “Being Responsible – A perfect business sense”

Low Carbon Manufacturing Next 5-Year target ISO 50001 Next 5-Year target Water Zero Landfill Chemical Management Supplier Collaboration More sustainable practices