Special Inventory Models

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Special Inventory Models
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Special Inventory Models Supplement E To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models On-hand inventory Time Figure E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Production quantity Q On-hand inventory Time Figure E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Production quantity Q Demand during production interval On-hand inventory p – d Time Figure E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Production quantity Demand during production interval On-hand inventory Q Time p – d Figure E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Production quantity Demand during production interval On-hand inventory Q Time p – d Figure E.1 Production and demand Demand only TBO To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Production quantity Demand during production interval Production and demand Demand only TBO On-hand inventory Q Time p – d Figure E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Production quantity Demand during production interval Maximum inventory Production and demand Demand only TBO On-hand inventory Q Time Imax p – d Figure E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Production and demand Demand only TBO Production quantity Demand during production interval Maximum inventory On-hand inventory Q Time Imax p – d Figure E.1 Imax = (p – d) = Q( ) p To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Production and demand Demand only TBO Production quantity Demand during production interval Maximum inventory On-hand inventory Q Time Imax p – d Figure E.1 C = (H) + (S) 2 D To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Production and demand Demand only TBO Production quantity Demand during production interval Maximum inventory On-hand inventory Q Time Imax p – d Figure E.1 C = ( ) + (S) D Q p – d 2 p To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Production and demand Demand only TBO Production quantity Demand during production interval Maximum inventory On-hand inventory Q Time Imax p – d Figure E.1 ELS = p 2DS H To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = p p – d 2DS H Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year 2(10,500)($200) $0.21 190 190 – 30 ELS = Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year 2(10,500)($200) $0.21 190 190 – 30 ELS = Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year 2(10,500)($200) $0.21 190 190 – 30 ELS = Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = 4873.4 barrels Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = 4873.4 barrels C = ( )(H) + (S) Q p – d 2 p D Q Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = 4873.4 barrels C = ( ) ($0.21) + ($200) 4873.4 190 – 30 2 190 10,500 4873.4 Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = 4873.4 barrels C = $430.91 + $430.91 Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = 4873.4 barrels C = $861.82 Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = 4873.4 barrels C = $861.82 ELS D TBOELS = (350 days/year) Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = 4873.4 barrels C = $861.82 4873.4 10,500 TBOELS = (350 days/year) Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = 4873.4 barrels C = $861.82 TBOELS = 162.4, or 162 days Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = 4873.4 barrels ELS p C = $861.82 Production time = TBOELS = 162.4, or 162 days Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = 4873.4 barrels 4873.4 190 C = $861.82 Production time = TBOELS = 162.4, or 162 days Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Demand = 30 barrels/day Setup cost = $200 Production rate = 190 barrels/day Annual holding cost = $0.21/barrel Annual demand = 10,500 barrels Plant operates 350 days/year ELS = 4873.4 barrels C = $861.82 Production time = 25.6, or 26 days TBOELS = 162.4, or 162 days Example E.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Economic Production Lot Size Figure E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Figure E.3 Total cost (dollars) Purchase quantity (Q) 0 100 200 300 (a) Total cost curves with purchased materials added To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Figure E.3 C for P = $4.00 C for P = $3.50 C for P = $3.00 Total cost (dollars) Purchase quantity (Q) 0 100 200 300 (a) Total cost curves with purchased materials added To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Figure E.3 C for P = $4.00 C for P = $3.50 C for P = $3.00 Total cost (dollars) First price break Second price break Purchase quantity (Q) 0 100 200 300 (a) Total cost curves with purchased materials added To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Figure E.3 C for P = $4.00 C for P = $3.50 C for P = $3.00 Total cost (dollars) First price break Second price break Purchase quantity (Q) 0 100 200 300 (a) Total cost curves with purchased materials added To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Figure E.3 C for P = $4.00 C for P = $3.50 C for P = $3.00 Total cost (dollars) PD for P = $4.00 PD for P = $3.50 PD for P = $3.00 First price break Second price break Purchase quantity (Q) 0 100 200 300 (a) Total cost curves with purchased materials added To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Figure E.3 C for P = $4.00 C for P = $3.50 C for P = $3.00 Total cost (dollars) PD for P = $4.00 Total cost (dollars) PD for P = $3.50 PD for P = $3.00 First price break Second price break Purchase quantity (Q) 0 100 200 300 Purchase quantity (Q) 0 100 200 300 (a) Total cost curves with purchased materials added (b) EOQs and price break quantities To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Figure E.3 C for P = $4.00 C for P = $3.50 C for P = $3.00 Total cost (dollars) PD for P = $4.00 Total cost (dollars) PD for P = $3.50 PD for P = $3.00 First price break Second price break Purchase quantity (Q) 0 100 200 300 Purchase quantity (Q) 0 100 200 300 (a) Total cost curves with purchased materials added (b) EOQs and price break quantities To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Figure E.3 C for P = $4.00 C for P = $3.50 C for P = $3.00 Total cost (dollars) PD for P = $4.00 Total cost (dollars) PD for P = $3.50 PD for P = $3.00 First price break Second price break First price break Second price break Purchase quantity (Q) 0 100 200 300 Purchase quantity (Q) 0 100 200 300 (a) Total cost curves with purchased materials added (b) EOQs and price break quantities To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Figure E.3 C for P = $4.00 C for P = $3.50 C for P = $3.00 EOQ 4.00 EOQ 3.50 EOQ 3.00 Total cost (dollars) PD for P = $4.00 Total cost (dollars) PD for P = $3.50 PD for P = $3.00 First price break Second price break First price break Second price break Purchase quantity (Q) 0 100 200 300 Purchase quantity (Q) 0 100 200 300 (a) Total cost curves with purchased materials added (b) EOQs and price break quantities To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price 2DS H EOQ57.00 = Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price 2(936)(45) 0.25(57.00) EOQ57.00 = Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price 2(936)(45) 0.25(57.00) EOQ57.00 = Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units EOQ60.00 = 75 units Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units EOQ60.00 = 75 units Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units EOQ60.00 = 75 units Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units EOQ60.00 = 75 units C = (H) + (S) + PD Q 2 D Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units EOQ60.00 = 75 units 75 2 936 75 C75 = [(0.25)($60.00)] + ($45) + $60.00(936) Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units EOQ60.00 = 75 units C75 = $57,284 Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units EOQ60.00 = 75 units C75 = $57,284 300 2 936 300 C300 = [(0.25)($58.80)] + ($45) + $58.80(936) Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units EOQ60.00 = 75 units C75 = $57,284 C300 = $57,382 Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units EOQ60.00 = 75 units C75 = $57,284 C300 = $57,382 500 2 936 500 C500 = [(0.25)($57.00)] + ($45) + $57.00(936) Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units EOQ60.00 = 75 units C75 = $57,284 C300 = $57,382 C300 = $56,999 Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Quantity Discounts Order Quantity Price per Unit 0 – 299 $60.00 300 – 499 $58.80 500 or more $57.00 Annual demand = 936 units Ordering cost = $45 Holding cost = 25% of unit price EOQ57.00 = 77 units EOQ58.80 = 76 units EOQ60.00 = 75 units C75 = $57,284 C300 = $57,382 C300 = $56,999 Example E.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Figure E.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 10 20 30 40 50 D Q 10 20 30 40 50 For Q = D Payoff = pQ Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 10 20 30 40 50 D Q 10 20 30 40 50 For Q = D Payoff = ($10)(10) Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 10 $100 20 30 40 50 D Q 10 20 30 40 50 For Q = D Payoff = $100 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 10 $100 $100 $100 $100 $100 20 30 40 50 D Q 10 20 30 40 50 For Q ≤ D Payoff = pQ Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 10 $100 $100 $100 $100 $100 20 200 200 200 200 30 300 300 300 40 400 400 50 500 D Q 10 20 30 40 50 For Q ≤ D Payoff = pQ Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 10 $100 $100 $100 $100 $100 20 200 200 200 200 30 300 300 300 40 400 400 50 500 D Q 10 20 30 40 50 For Q > D Payoff = pD – I(Q – D) Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 10 $100 $100 $100 $100 $100 20 200 200 200 200 30 300 300 300 40 400 400 50 500 D Q 10 20 30 40 50 For Q > D Payoff = ($10)(30) – ($5)(40 – 30) Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 10 $100 $100 $100 $100 $100 20 200 200 200 200 30 300 300 300 40 400 400 50 500 D Q 10 20 30 40 50 For Q > D Payoff = ($10)(30) – ($5)(40 – 30) Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 10 $100 $100 $100 $100 $100 20 200 200 200 200 30 300 300 300 40 400 400 50 500 D Q 10 20 30 40 50 For Q > D Payoff = $250 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 10 $100 $100 $100 $100 $100 20 200 200 200 200 30 300 300 300 40 250 400 400 50 500 D Q 10 20 30 40 50 For Q > D Payoff = $250 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 10 $100 $100 $100 $100 $100 20 50 200 200 200 200 30 0 150 300 300 300 40 –50 100 250 400 400 50 –100 50 200 350 500 D Q 10 20 30 40 50 For Q > D Payoff = pD – I(Q – D) Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models Figure E.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 Expected payoff30 = 10 $100 $100 $100 $100 $100 20 50 200 200 200 200 30 0 150 300 300 300 40 –50 100 250 400 400 50 –100 50 200 350 500 D Q 10 20 30 40 50 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 Expected payoff30 = 0.2($0) 10 $100 $100 $100 $100 $100 20 50 200 200 200 200 30 0 150 300 300 300 40 –50 100 250 400 400 50 –100 50 200 350 500 D Q 10 20 30 40 50 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 Expected payoff30 = 0.2($0) + 0.3($150) 10 $100 $100 $100 $100 $100 20 50 200 200 200 200 30 0 150 300 300 300 40 –50 100 250 400 400 50 –100 50 200 350 500 D Q 10 20 30 40 50 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 Expected payoff30 = 0.2($0) + 0.3($150) + 0.3($300) 10 $100 $100 $100 $100 $100 20 50 200 200 200 200 30 0 150 300 300 300 40 –50 100 250 400 400 50 –100 50 200 350 500 D Q 10 20 30 40 50 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 Expected payoff30 = 0.2($0) + 0.3($150) + 0.3($300) + 0.1($300) 10 $100 $100 $100 $100 $100 20 50 200 200 200 200 30 0 150 300 300 300 40 –50 100 250 400 400 50 –100 50 200 350 500 D Q 10 20 30 40 50 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 Expected payoff30 = 0.2($0) + 0.3($150) + 0.3($300) + 0.1($300) + 0.1($300) 10 $100 $100 $100 $100 $100 20 50 200 200 200 200 30 0 150 300 300 300 40 –50 100 250 400 400 50 –100 50 200 350 500 D Q 10 20 30 40 50 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 Expected payoff30 = $195 10 $100 $100 $100 $100 $100 20 50 200 200 200 200 30 0 150 300 300 300 40 –50 100 250 400 400 50 –100 50 200 350 500 D Q 10 20 30 40 50 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 Expected payoff30 = $195 D Q 10 20 30 40 50 Expected Payoff 10 $100 $100 $100 $100 $100 20 50 200 200 200 200 30 0 150 300 300 300 195 40 –50 100 250 400 400 50 –100 50 200 350 500 Example E.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 D Q 10 20 30 40 50 Expected Payoff 10 $100 $100 $100 $100 $100 $100 20 50 200 200 200 200 170 30 0 150 300 300 300 195 40 –50 100 250 400 400 175 50 –100 50 200 350 500 140 Figure E.6 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

Special Inventory Models One-Period Decisions Demand 10 20 30 40 50 Demand Probability 0.2 0.3 0.3 0.1 0.1 Profit per ornament during season = $10 Loss per ornament after season = $5 D Q 10 20 30 40 50 Expected Payoff 10 $100 $100 $100 $100 $100 $100 20 50 200 200 200 200 170 30 0 150 300 300 300 195 40 –50 100 250 400 400 175 50 –100 50 200 350 500 140 Figure E.6 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.