Standard clutch actuation system

Slides:



Advertisements
Similar presentations
Modern Automotive Technology PowerPoint for by Russell Krick
Advertisements

BRAKE SHOES PURPOSE Provide reliable stopping power with high temperature friction materials to stop or slow the vehicle. Provide reliable stopping power.
Catalogs of the ZF Services GmbH. ZF Services GmbH Catalogs of the ZF Services GmbH February 2010 Content 1.Structure of the CatalogStructure of the Catalog.
68 Chapter Drive Shaft and Transfer Case Technology.
1 System: First level decomposition f1: Move CTL logs (from felling to landing area) m1: Forwarder f1.4: Unload logsf1.2:Load logsf1.1:Transport logs m1.1:
Clutch Replacement & Inspection Be sure to mark the Pressure Plate to Flywheel orientation. Loosen bolts in sequence 1/2 turn at a time to prevent warpage.
Clutch Fundamentals Chapter 69.
Clutch Automotive clutch is used to connect and disconnect the manual transmission from the engine.
Clutch Installation and Maintenance
63 Tiger Cub - Clutch Will, Adam, Robert, and Jack.
© Unitec New Zealand 1 Faulty Starting System Symptoms No Cranking Slow Cranking Abnormal Noise Overheating of Cables.
Chapter 14 Clutches.
Automotive Drivetrains
Clutch Basics manual adjust / lube ZF Sachs Twin Extend operation & maintenance Western Region Art Herrnberger.
ADB 1560 Air Disc Brake This training session will review common problems in the field and general maintenance procedures.
46 Brake Systems Chapter 46.
Clutches Auto 3/4 Mr. Saunders GO 12/2001VHS AUTO3 Who needs a clutch?
POWER TRAINS.
Novelties.
© 2012 Delmar, Cengage Learning Clutch Diagnosis and Service Chapter 70.
Clutch clutch is a mechanism for transmitting rotation, which can be engaged and disengaged. Clutches are useful in devices that have two rotating.
© 2015 Cengage Learning. All Rights Reserved. May not be scanned, copied, duplicated, or posted to a publicly accessible website, in whole or in part.
Teknik Kendaraan Ringan
What is an Automobile ? How does it work ? What makes it work ?
AUTOMOTIVE BRAKING SYSTEMS
Modern Automotive Technology PowerPoint for by Russell Krick
PROXIMA PLUS. Proxima Plus Z Z Z
SERVICING CLUTCHES l Chapter 3 l Page 49 l Lab manual l Page 45 l Classroom Manual.
PREPARED BY :- 1) BAPODRA ANAND 2) CHUDASAMA MAYURI 3) GONDALIYA POOJA
Clutches.
4 Clutch Parts and Operation.
Automatic Transmission Ch 39 3 spd, 4 spd OD, 5, & 6 spd automatic. 4L60E - 4T60E.
Drum brake components • The brake drum
Clutches Basic purpose Used to disengage engine from input shaft Flywheel –Bolted to crankshaft –Provides surface for clutch disc to work on Clutch disc.
Components/purpose (Terminology) Engine Flywheel – keeps the engine running smoothly but also provides a flat smooth surface that the Centre Plate is pushed.
DUAL CLUTCH TRANSMISSION
Clutches.
Clutch and Manual Transmission
Automatic Transmission Components and Operation
OBJECTIVES Discuss parking brake pedals and automatic parking brake release. Explain parking brake linkages. Describe drum parking brakes. Describe caliper-actuated.
”-10”.
Automatic Transmissions and Transaxles
½”-10”.
Pimpri Chinchwad Polytechnic Nigdi Pune Program : Mechanical Engineering Course: Automobile Engineering.
Clutch Fundamentals.
Manual Drivetrains and Axles
Teknik Kendaraan Ringan
Clutches.
121 CLUTCHES CLUTCHES.
OBJECTIVES Discuss the advantages and disadvantages of drum brakes.
Intermediate Technician's Course
THEORY OF MACHINE FRICTION CLUTCHES PREPARED BY:-
Chapter 7 Light vehicle drivelines
Chapter 07-Clutch And Bearings
Automotive Service Modern Auto Tech Study Guide Chapter 57
Things to Know About Dual Mass Flywheel
Reasons Behind a Malfunctioning Clutch in Your Car.
Transmission system of Automobile
E85 (e.g. Drive Line) Transmissions
Unit V CLUTCHES.
Automobile Engineering
OBJECTIVES After studying Chapter 9, the reader should be able to:
Maintenance and repair of driveline and related components
Presented by Team 2: Colin Bates, and Nick Smith
Clutches.
Possible positions for automatic wear compensation
4000CIV 21/2”-10”.
Clutches.
Automotive Technology Principles, Diagnosis, and Service
Manual Transmission/ Transaxles
Presentation transcript:

Standard clutch actuation system 01.04.2017 Standard clutch actuation system Film

Diaphragm-spring clutch (push-type), type M clutch disc tangential strap pressure plate diaphragm-spring locating rivet sheet-metal housing

Diaphragm-spring clutch, push-type

Diaphragm-spring clutch, push-type

Diaphragm-spring clutch, push-type

Diaphragm-spring clutch (pull-type), type MFZ 01.04.2017 Diaphragm-spring clutch (pull-type), type MFZ steel housing clutch disc releaser pressure plate set of straps diaphragm spring

Diaphragm-spring clutch, pull-type

Diaphragm-spring clutch, pull-type

Diaphragm-spring clutch, pull-type

Clutches for commercial vehicles (push-type and pull-type) 01.04.2017 Clutches for commercial vehicles (push-type and pull-type)

Clutch discs / cushions 01.04.2017 Clutch discs / cushions D-cushion (Borglite Double Segments) B-cushion (System Borglite) E-cushion Z-cushion

Clutch discs Rigid cluch disc Flexible clutch disc Clutch disc with pre-damper Clutch disc with main damper mit Clutch disc with pre-damper and main damper Clutch discs for DMF

Releasers with integrated slave cylinder (CSC) CSC - Concentric Slave Cylinder

Releasers with integrated slave cylinder (CSC)

Releaser with integrated slave cylinder (CSC) CSC - Concentric Slave Cylinder

Clutch Kit and Clutch Kit Plus bearing + Slave Cylinder CSC Slave cylinder Disc Cover assembly Releaser Disc Cover assembly CSC Releaser Clutch Kit Clutch Kit Plus

Novelties

Dual Mass Flywheel DMF Technology at a glance Technical requirements: Higher torque levels Higher ignition pressures Stricter emission controls Greater requirements for comfort and noise control Protection of gearbox and vibration-sensitive vehicle components all require extremely high-performance torsional dampers

Dual Mass Flywheel (DMF) planet wheel secondary flywheel primary flywheel spring tuning parameters

Conventional Powertrain 01.04.2017 Conventional Powertrain RPM Fluctuation engine transmission Time Engine Transmission Vibration damping

Powertrain with Sachs Planetary DMF Engine Transmission RPM Fluctuation engine transmission Vibration damping Time

Torsion damper set Sachs (tensionless state)

Torsion damper set Sachs (first grade stopper)

Torsion damper set Sachs (second grade stopper)

Dual Mass Flywheel DMF Torsion damper set Sachs The spring pans and sliding shoes are there to avoid blockade of the springs and with it the damage; at the same time sliding friction is acting as a damping. Second stage First stage First stage Second stage Torque (Nm) Torsion angle (°)

Possible positions for automatic wear compensation 01.04.2017 Possible positions for automatic wear compensation Between housing and flywheel Between housing and diaphragm spring (SAC-System) Between diaphragm spring and pressure plate (XTend)

Wear compensation principle Wear detector Adjustment rings Ring control spring Wear detector Adjustment rings Adjustment rings Ring control spring

Wear compensation principle Wear detector Ring control spring Adjustment rings

Automatic wear compensation XTend 01.04.2017 Automatic wear compensation XTend stop tension spring - slide slide retaining spring adjusting rings tension spring – adjusting rings

Movement of pressure plate when wear occurs Adjustment rings Pressure plate

Movement of pressure plate when wear occurs Adjustment rings Pressure plate

Lifting of the hold down spring Stopper

Slide movement

Slide movement Slide

Movement of the lower adjustment ring

Movement of the lower adjustment ring

Final position of the diaphragm spring Adjusted New