Raytheon Parts Management

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Presentation transcript:

Raytheon Parts Management Presentation Title November 6, 2018 Raytheon Parts Management 28 October 2008 Customer Success Is Our Mission is a registered trademark of Raytheon Company. Speaker Name

Agenda Parts Management embedded within IPDS IPDS overview IPDS Stages IPDS Gates Parts Management activities by stage Summary 11/6/2018

Parts Management - 30,000 Foot View Parts Management is embedded within our Integrated Product Development System (IPDS) IPDS is a system of Common processes Process execution assets Reference materials Training materials Deployment materials Support resources IPDS serves as Raytheon’s process framework for Business capture and proposal development Program planning and execution Product development, manufacture and support 11/6/2018

Structure of IPDS Integrated Product Development System (IPDS) Integrated Product Development Process (IPDP) IPDP Provides: Common Process (“What”): Flow Diagrams Connected I/O Gates and Reviews Task Descriptors Links to RayPAL IPDP FLOWCHART Comp. Req. Rev. 3-05.05 Comp. Models and Sim. 3-05.04 Comp. Req. 3-05.01 Comp. Verif. Req. 3-05.02 3-05 COMPONENT REQUIREMENTS DEFINITION Comp. Cost Assessment 3-05.03 RayPAL Provides: Common & Local Process Materials (“How To”): Checklists Templates Methods Work Instructions Guidelines Tools Etc. RayPAL (RayPAL – Raytheon Process Asset Library - Includes business / site Enablers) 11/6/2018

IPDS Stages 11/6/2018

Program Leadership, Management, & Control Production & Deployment Seven Major Stages IPDS stages organize the company process definition into logical groupings with key management decision gates interspersed throughout the life-cycle of a program. -1 1 2 3 4 – Stage 1 – Business Strategy Planning / Execution 5 11 – Stage 2 – Program Leadership, Management, & Control 6 7 8 9 – Stage 3 – Requirements & Architecture Development – Stage 4 – Design & Development – Stage 5 – Integration, Verification, & Validation 10 – Stage 6 – Production & Deployment – Stage 7 – Operations & Support # Program Decision Gates 11/6/2018

Program Level Decision Gates Gate 1: Interest / No Interest Gate 2: Pursue / No Pursue Gate 3: Bid / No Bid Gate 4: Bid Approval Gate -1: Customer Review Gate 0: Opportunity Validation Review Business Decision Gates Program Execution Gates Gate 11: Transition and Closure Review -1 1 2 3 4 – 1 – Business Strategy Planning / Execution Gate 5: Start-Up Review Gate 6: System Functional Review – 2 – Program Leadership, Management, & Control 5 11 – 3 – Requirements & Architecture Development – 4 – Design & Development – 5 – Integration, Verification, & Validation Gate 7: Preliminary Design Review 6 7 8 9 Gate 8: Critical Design Review Gate 9: Test / Ship Readiness Review – 6 – Production & Deployment 10 Gate 10: Production Readiness Review – 7 – Operations & Support # Program Decision Gates 11/6/2018

Program Execution Decision Gates Decision Gates are higher-level management assessments of program maturity and readiness to proceed to the next phase Each Gate is preceded by an Independent Review (IR) An IR is a systematic evaluation of product and project maturity, which provides input to the Decision Gate Each IR has a checklist of generic topics to be evaluated during the corresponding program phase Gates 5 through 11 checklists include specific Parts Management assessment items IRs verify PM tasking completion at key milestones 11/6/2018

Stage 1 & 2 Parts Management (PM) Highlights – 1 – BUSINESS STRATEGY PLANNING / EXECUTION – 2 – PROGRAM LEADERSHIP MANAGEMENT & CONTROL MAJOR PM ACTIVITIES MAJOR PM ACTIVITIES Identify needed reuse components, based on common architecture and business needs Evaluate current / imminent technologies & develop technology roadmaps Prepare & characterize initial BOM & identify critical items Manage PM technical effort execution Creation / maintenance of product development plans (e.g., Parts, Materials and Processes Plan) Establish and maintain PM engineering databases and repositories Obtain product development plan approvals in accordance with program requirements Identify program execution risks due to obsolescence Monitor / measure PM progress against project plan KEY PM OUTPUTS KEY PM OUTPUTS Reuse Component Development Plans Technology Roadmaps Material Program Strategy Parts, Materials and Processes Plan Obsolescence Management Plan Tin Whisker Risk Mitigation Plan Obsolescence Analysis Reports 11/6/2018

Stage 3 & 4 Parts Management (PM) Highlights – 3 – REQUIREMENTS & ARCHITECTURE DEVELOPMENT – 4 – DESIGN & DEVELOPMENT MAJOR PM ACTIVITIES MAJOR PM ACTIVITIES Define parts, materials, and processes design approach & requirements Design criteria, parts control requirements, parts testing requirements, etc. Perform system level obsolescence analysis Generate specifications for new parts, materials, and processes Update approved parts, materials, and process list Update non-standard parts list Perform obsolescence analysis Assess and qualify suppliers KEY PM OUTPUTS KEY PM OUTPUTS Parts Requirements Material and Process Requirements Obsolescence Analysis Report Material Specifications Part Specifications Non-Standard Parts Approval Requests Approved Parts, Materials, and Process List Obsolescence Analysis Report Supplier Assessments 11/6/2018

Stage 5, 6 & 7 Parts Management (PM) Highlights – 5 – INTEGRATION, VERIFICATION & VALIDATION – 6 – PRODUCTION & DEPLOYMENT – 7 – OPERATIONS & SUPPORT MAJOR PM ACTIVITIES MAJOR PM ACTIVITIES MAJOR PM ACTIVITIES Perform obsolescence analysis Assess BOM for cost effective / standardization replacement opportunities Assist corrective action issues relating to test failures Perform obsolescence analysis Identify alternatives / mitigation plans Assist corrective action issues relating to test failures Identify / implement product support driven engineering changes KEY PM OUTPUTS KEY PM OUTPUTS KEY PM OUTPUTS Obsolescence Analysis Report Manufacturing Technology Assessment Obsolescence Analysis Report Engineering Change Proposal Provisioning Technical Data Package 11/6/2018

Summary IPDS provides the framework within which our common parts management processes are integrated and deployed IPDS Stages organize processes into logical groupings Each stage contains specific parts management functions Decision Gates & Independent Reviews ensure parts management processes have been satisfied Proceed to next phase cannot occur without exit criteria resolution 11/6/2018