Chapter 1 – Basics of Operations Management

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Chapter 1 – Basics of Operations Management by R. Dan Reid & Nada R. Sanders 4th Edition © Wiley 2010 Reid & Sanders, Operations management, c Wiley 2010

Learning Objectives Define and explain OM Explain the role of OM in business Describe the decisions that operations managers make Describe the differences between service and manufacturing operations Identify major historical developments in OM MGT 236

Learning Objectives – con’t Identify current trends in OM Describe the flow of information between OM and other business functions MGT 236

Operations Management is: The business function responsible for planning, coordinating, and controlling the resources needed to produce products and services for a company MGT 236

Operations Management is: A management function An organization’s core function In every organization whether Service or Manufacturing, profit or Not for profit MGT 236

Typical Organization Chart MGT 236

What is Role of OM? OM Transforms inputs to outputs Inputs are resources such as People, Material, and Money Outputs are goods and services MGT 236

OM’s Transformation Process MGT 236

OM’s Transformation Role To add value Increase product value at each stage Value added is the net increase between output product value and input material value Provide an efficient transformation Efficiency – means performing activities well for least possible cost MGT 236

Manufacturers vs Service Organizations Services: Intangible product Product cannot be inventoried High customer contact Short response time Labor intensive Manufacturers: Tangible product Product is inventoried Low customer contact Longer response time Capital intensive MGT 236

Similarities for Service/Manufacturers Both use technology Both have quality, productivity, & response issues Both must forecast demand Both can have capacity, layout, and location issues Both have customers, suppliers, scheduling and staffing issues MGT 236

Service vs Manufacturing Manufacturing often provides services Services often provides tangible goods Some organizations are a blend of service/manufacturing/quasi-manufacturing Quasi-Manufacturing (QM) organizations QM characteristics include Low customer contact & Capital Intensive MGT 236

Growth of the Service Sector Service sector growing to 50-80% of non-farm jobs Global competitiveness Demands for higher quality Huge technology changes Time based competition Work force diversity MGT 236

OM Decisions All organizations make decisions and follow a similar path First decisions very broad – Strategic decisions Strategic Decisions – set the direction for the entire company; they are broad in scope and long-term in nature MGT 236

OM Decisions Following decisions focus on specifics - Tactical decision Tactical decisions: focus on specific day-to-day issues like resource needs, schedules, & quantities to produce are frequent Strategic decisions less frequent Tactical and Strategic decisions must align MGT 236

OM Decisions MGT 236

Plan of Book-Chapters link to Types of OM Decisions MGT 236

Historical Development of OM Industrial revolution Late 1700s Scientific management Early 1900s Human relations movement 1930s-60s Management science 1940s-60s Computer age 1960s Environmental Issues 1970s JIT & TQM* 1980s *JIT= Just in Time, TQM= Total Quality Management MGT 236

Historical Development con’t Reengineering 1990s Global competition 1980s Flexibility 1990s Time-Based Competition 1990s Supply chain Management 1990s Electronic Commerce 2000s Outsourcing & flattening of world 2000s For long-run success, companies must place much importance on their operations MGT 236

Today’s OM Environment Customers demand better quality, greater speed, and lower costs Companies implementing lean system concepts – a total systems approach to efficient operations Recognized need to better manage information using ERP and CRM systems Increased cross-functional decision making MGT 236

OM in Practice OM has the most diverse organizational function Manages the transformation process OM has many faces and names such as; V. P. operations, Director of supply chains, Manufacturing manager Plant manger, Quality specialists, etc. All business functions need information from OM in order to perform their tasks MGT 236

Business Information Flow MGT 236

OM Across the Organization Most businesses are supported by the functions of operations, marketing, and finance The major functional areas must interact to achieve the organization goals MGT 236

OM Across the Organization – con’t Marketing is not fully able to meet customer needs if they do not understand what operations can produce Finance cannot judge the need for capital investments if they do not understand operations concepts and needs Information systems enables the information flow throughout the organization Human resources must understand job requirements and worker skills Accounting needs to consider inventory management, capacity information, and labor standards MGT 236

Chapter 1 Highlights OM is the business function that is responsible for managing and coordinating the resources needed to produce a company’s products and services. The role of OM is to transform organizational inputs into company’s products or services outputs OM is responsible for a wide range of decisions, ranging from strategic to tactical. Organizations can be divided into manufacturing and service organizations, which differ in the tangibility of the product or service MGT 236

Chapter 1 Highlights – con’t Many historical milestones have shaped OM. Some of these are the Industrial Revolution, scientific management, the human relations movement, management science, and the computer age OM is highly important function in today’s dynamic business environment. Among the trends with significant impact are just-in-time, TQM, reengineering, flexibility, time-based competition, SCM, global marketplace, and environmental issues OM works closely with all other business functions MGT 236