Manual Drivetrains and Axles

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Presentation transcript:

Manual Drivetrains and Axles 8th Edition Chapter 11 Wheel Bearings and Service

Learning Objectives 1.1 Explain the diagnosis of defective wheel bearings. 1.2 Discuss rear drive axle classifications. 1.3 State the reasons for bearing failure.

Antifriction Bearings (1 of 2) What is the purpose and function? Ball bearings use hardened steel balls between the inner and outer race to reduce friction. Roller bearings use rollers between the inner and outer race to reduce friction. The most commonly used automotive wheel bearing is the tapered roller bearing.

Antifriction Bearings (2 of 2) Many rear-wheel-drive vehicles use an inner and an outer wheel bearing on the front wheels. Bearings use standard dimensions for inside diameter, width, and outside diameter. Most front-wheel-drive vehicles use a sealed nonadjustable front wheel bearing.

Figure 11–1 Rolling contact bearings include (left to right) ball, roller, needle, and tapered roller.

Bearing Greases What is grease and why is it important? NLGI classification How is grease classified?

Seals What is the purpose and function of seals? Types of seals Static Dynamic

Figure 11–11 A garter spring helps hold the sharp lip edge of the seal tight against the shaft.

Bearing Diagnosis (1 of 2) Wheel bearings control the positioning and reduce the rolling resistance of vehicle wheels. Whenever a bearing fails, the wheel may not be kept in position and noise is usually heard. Symptoms of defective wheel bearings include the following: 1. A hum, rumbling, or growling noise that increases with vehicle speed.

Bearing Diagnosis (2 of 2) 2. Roughness felt in the steering wheel that changes with the vehicle speed or cornering. 3. Looseness or excessive play in the steering wheel especially while driving over rough road surfaces. 4. A loud grinding noise in severe cases, indicating a defective front wheel bearing. 5. Pulling during braking.

Wheel Bearing Service What are the steps in a non-drive-wheel bearing inspection?

Figure 11–12 Removing the grease cap with grease cap pliers.

Sealed Bearing Replacement Diagnosing a defective front bearing on a front- wheel-drive vehicle is sometimes confusing. Noisy Special aftermarket tools are available to remove many of the bearings without removing the knuckle from the vehicle.

Figure 11–24 A special puller makes the job of removing the hub bearing from the knuckle easy without damaging any component.

Rear Drive Axle Classifications Full-floating Bearings are mounted and retained in the hub of the brake drum or rotor. Three-quarter-floating Bearings mounted and retained in the brake drum or rotor hub. Semi-floating Bearings press onto the axle shaft or are installed in the outer end of the axle housing.

Figure 11–25 A typical full-floating rear axle assembly.

Figure 11–26 and Figure 11–27 Floating rear axles

Rear Axle Bearing and Seal Replacement There are two basic types of axle retaining methods: Retainer plate-type Uses four fasteners that retain the axle in the axle housing. C-lock Straight roller bearing supporting a semi-floating axle shaft inside the axle housing.

Figure 11–29 A slide-hammer-type axle puller can be used to remove an axle.

Bearing Failure Analysis Whenever a bearing is replaced, the old bearing must be inspected and the cause of the failure eliminated. Metal Fatigue: Long vehicle usage Electrical Arcing Shock Loading

Figure 11–35 This bearing has a bent cage and must be replaced.

Summary A defective bearing can be caused by metal fatigue that leads to spalling, shock loads that cause brinelling, or damage from electrical arcing. It is usually noisy while driving straight, and the noise increases with vehicle speed (wheel speed). All bearings must be serviced, replaced, and/or adjusted using the vehicle manufacturer’s recommended procedures as stated in the service manual.