1 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 1 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Incremental forming Radial.

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Presentation transcript:

1 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 1 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Incremental forming Radial oscillation of dies Relative rotational movement between dies and workpiece Rotary swaging: process

2 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 2 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: material flow The rotary swaging process generates a homogenous material flow. This allows using the complete degree of deformation through the complete section of the workpiece. High degrees of deformation are possible, brittle materials can be formed.

3 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 3 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: FEM-simulation material flow

4 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 4 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: FEM-simulation tooling stress

5 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 5 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: operation principle swaging head

6 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 6 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: operation principle swaging head

7 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 7 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: number of dies

8 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 8 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: infeed swaging

9 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 9 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: infeed swaging

10 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 10 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: plunge swaging

11 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 11 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: plunge swaging

12 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 12 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: swaging of non circular cross-sections

13 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 13 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: swaging over a mandrel

14 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 14 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: swaging over a mandrel

15 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 15 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: swaging over a mandrel

16 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 16 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: upsetting wall thickness

17 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 17 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: local heating

18 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 18 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: upsetting

19 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 19 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH dimensional application range: 0.2mm – 140mm outside diameter very high forming ratios due to positive state of stresses high flexibility / multiple design opportunities low tooling costs / high life time of tooling achieving high tolerances especially on the inside of tubular parts possibility of producing very long parts as the forming force is applied radially cold formed part / possibility of taking advantage of hardness increase homogenous internal stress distribution / little deformation during heat treatment Highlights: Rotary swaging

20 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 20 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: machine design features

21 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 21 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: machine design features

22 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 22 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: machine design features

23 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 23 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging: examples of applications

24 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH 24 Heinrich Müller Maschinenfabrik GmbH HMP Umformtechnik GmbH Rotary swaging Thank you for your attention. We look forward to getting an opportunity of providing a metal forming solution to you. You are kindly invited to visit us at our company or our website: