Feedback on transfer line sizing and flow calculations for UT

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Presentation transcript:

Feedback on transfer line sizing and flow calculations for UT LHCb COOLING MEETING 10 November 2016 Istituto Nazionale di Fisica Nucleare Sezione di Milano Feedback on transfer line sizing and flow calculations for UT Simone Coelli INFN Milano For the Milano UT Group

CO2 MEASUREMENT POINTS CO2 FLOW TO THE STAVE upward flow OUTLET LINE CO2 EXHAUST PRESSURE DROP PF2 PF1 PF4 PF3 TF1 TF3 TF2 TF4 EVAPORATOR (STAVE) PRESSURE DROP INLET LINE WITH ORIFICE CO2 SUPPLY CO2 FLOW TO THE STAVE upward flow

MEASURED PRESSURE DROP CONTRIBUTIONS CENTRAL STAVE “C” MOUNTED RESTRICTOR: SWAGELOK ORIFICE 0,01 INCH = 0,25 mm I.D. TRACI PRESSURE SET-POINT = 17 barA SATURATION TEMP = -23°C HEATER POWER = 75 W (nominal) CALCULATED X out = 32 % MASS FLOW-RATE = 0,84 g/s PRESSURE DROP bar INLET LINE WITH ORIFICE 2,875 EVAPORATOR (STAVE) 0,314 OUTLET LINE 0,034 RATIO ~ 1:10 RATIO ~ 1:10

OUTLET CONNECTION: I.D. 2 mm PIPE COILED 1 LOOP INLET CONNECTION: SWAGELOK ORIFICE 0,01 INCH = 0,25 mm I.D.

WORK IN PROGRESS: MEASUREMENTS ON THE LATERAL STAVES TYPE A/B

BACK-UP SLIDES

CO2 COOLING TEST Mounting in progress inlet and outlet connections S.S. pipe I.D. 2 mm/O.D. 2.5 mm with welded joints Coiled “1 coil” inlet RESTRICTION orifice mounted on the bottom (0,25 mm to start) central “C” stave then “A” and “B” stave

Cooling connections VCR SWAGELOK CONNECTORS LASER WELDED: S.S. PIPE 2 mm I.D. / 2,5 mm O.D. BENDED «1 COIL» CONNECTION STAVE SIDE 1/8 INCH CONNECTION MANIFOLD SIDE COILING TOOL 1/4 INCH

STAVE «A/B» TYPE DUMMY STAVE WITH HEATERES MOUNTED AND CABLED READY FOR TEST AFTER TEMPERATURE SENSOR WILL BE ATTACHED ALONG THE STAVE COOLING PIPE

ASICs distribution on a “half-plane” POWER DISTRIBUTION Differencies beetwen the evaporators pipe in the central stave: 6% longer 4 more 90° bends thermal load: Lateral stave 50 W central stave 75 W (50% more) = 4 ASICs = 8 ASICs ASICs distribution on a “half-plane” Central stave Power (Watt) 10

COOLING TEST SET-UP IN MILANO CO2 COOLING TEST CO2 BOILING IN VERTICAL «SNAKE» PIPE 2 mm I.D. THERMO-HYDRAULIC CHARACTERIZATION OF STAVE DETECTOR COMPONENTS PROPOSED FOR THE DESIGN COOLING TEST SET-UP IN MILANO POWER SUPPLY DAQ COLD BOX TRACI LOCAL BOX- NEEDLE VALVES TRACI V.1 2 P.A.C.L. COOLING PLANT INSTRUMENTED DUMMY STAVE UNDER TEST

COOLING TEST SET-UP IN MILANO CO2 COOLING TEST CO2 BOILING IN VERTICAL «SNAKE» PIPE 2 mm I.D. THERMO-HYDRAULIC CHARACTERIZATION OF STAVE DETECTOR COMPONENTS PROPOSED FOR THE DESIGN COOLING TEST SET-UP IN MILANO POWER SUPPLY DAQ COLD BOX TRACI LOCAL BOX- NEEDLE VALVES TRACI V.1 2 P.A.C.L. COOLING PLANT INSTRUMENTED DUMMY STAVE UNDER TEST

CO2 MEASUREMENT POINTS CO2 FLOW TO THE STAVE upward flow STAVE OUTLET CO2 EXHAUST LINES PRESSURE DROP PF2 PF1 PF4 PF3 TF1 TF3 TF2 TF4 STAVE PRESSURE DROP STAVE INLET CO2 SUPPLY CONNECTION CO2 FLOW TO THE STAVE upward flow

ALONG THE COOLING CIRCUIT TEMPERATURE SENSORS ALONG THE COOLING CIRCUIT 20 “T” type Thermo-couples along the cooling pipe circuit 12 PT100-4wires Glued on the external pipe wall using thermal paste K= 5 W/mK T9 T7 T4 T6 T10 T12 T13 T14 T15 T16 T17 T18 TT1 TT2 TT3 TT7 TT9 TT11 TT12 TT10 TT8 TT6 TT5 TT4

2. DISTRIBUTION IMPLEMENTING CALIBRATED ORIFICES compact design: flow restrictor incorporated in the inlet connection line SWAGELOK flow restrictors