Design of Slider Bearing

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Presentation transcript:

Design of Slider Bearing 1 Design of Slider Bearing 1 1

Introduction A bearing is a machine element which support another moving machine element (known as journal). It permits a relative motion between the contact surfaces of the members, while carrying the load. In order to reduce frictional resistance and wear and in some cases to carry away the heat generated, a layer of fluid (known as lubricant) may be provided The lubricant used to separate the journal and bearing is usually a mineral oil refined from petroleum, vegetable oils, silicon oils, greases etc.,

Classification of the sliding contact bearing Radial Bearing Axial load bearing

Combined load bearing

Bearing Classification When the angle of contact of the bearing with the journal is 360° as shown in (a), then the bearing is called a full journal bearing. the diameters of the journal and bearing are equal, then the bearing is called a fitted bearing, as shown in Fig. (c). When the angle of contact of the bearing with the journal is 120°, as shown in Fig (b), then the bearing is said to be partial journal bearing.

According to the thickness of layer of the lubricant between the bearing and the journal

Properties of Sliding Contact Bearing Materials Compressive strength Fatigue strength Comformability Embeddability Bondability Corrosion resistance Thermal conductivity Thermal expansion

Materials used for Sliding Contact Bearings Babbit metal Tin base babbits : Tin 90% ; Copper 4.5% ; Antimony 5% ; Lead 0.5%. Lead base babbits : Lead 84% ; Tin 6% ; Anitmony 9.5% ; Copper 0.5%. Bronzes. The gun metal (Copper 88% ; Tin 10% ; Zinc 2%) is used for high grade bearings subjected to high pressures (not more than 10 N/mm2 of projected area) and high speeds. The phosphor bronze (Copper 80% ; Tin 10% ; Lead 9% ; Phosphorus 1%) is used for bearings subjected to very high pressures (not more than 14 N/mm2 of projected area) and speeds. Cast iron. The cast iron bearings are usually used with steel journals. Such type of bearings are fairly successful where lubrication is adequate and the pressure is limited to 3.5 N/mm2 and speed to 40 metres per minute. Silver. The silver and silver lead bearings are mostly used in aircraft engines where the fatigue strength is the most important consideration. Non-metallic bearings. The various non-metallic bearings are made of carbon-graphite, rubber, wood and plastics. The carbon-graphite bearings are self lubricating, dimensionally stable over a wide range of operating conditions,

The load supporting pressure in hydrodynamic bearings

Hydro dynamic Bearing Design Radial load bearings -Basic terms

Terms used in Hydrodynamic Journal Bearing

Bearing Characteristic Number for Journal Bearings The factor ZN / p is termed as bearing characteristic number and is a dimensionless number. The variation of coefficient of friction with the operating values of bearing characteristic number (ZN / p) as obtained by McKee brothers

Bearing Modulus for Journal Bearings

Coefficient of Friction for Journal Bearings By McKee By Petroff’s equation or Petroff's law The Petroff’s equation and McKee's equations are employed for lightly loaded bearings.

Critical Pressure of the Journal Bearing Sommerfeld Number The Sommerfeld number is also a dimensionless parameter used extensively in the design of journal bearings , Mathematically Critical Pressure of the Journal Bearing

Heat Generated in a Journal Bearing Heat Dissipated in a Journal Bearing

Mass of lubricating oil required for artificial cooling The average values of C (in W/m2/°C), for journal bearings may be taken as follows : Mass of lubricating oil required for artificial cooling The mass of the oil to remove the heat generated at the bearing may be obtained by equating the heat generated to the heat taken away by the oil. We know that the heat taken away by the oil,

Unit Conversion

DESIGN STEPS FOR HYDRODYNAMIC JOURNAL BEARING 1. Calculate the diameter of journal (d) from power, torque and stress relationships such as C / d = 0.001

Problem: 1

Problem: 2

Problem: 3

Thank you