Nanodome Solar Cells with Efficient Light Management and Self-Cleaning

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Nanodome Solar Cells with Efficient Light Management and Self-Cleaning Jia Zhu, Ching-Mei Hsu, Zongfu Yu, Shanhui Fan, and Yi Cui* Department of Electrical Engineering, Department of Materials Science and Engineering and Department of Applied Physics, Stanford University, Stanford, California 94305 Received October 13, 2009; Revised Manuscript Received November 1, 2009

Introduction…. Solar cells of nanostructures have attracted much attention due to 1. Their potential for improving charge collection efficiency, 2. Fabricating small scale power sources, 3. Enabling novel conversion mechanisms, 4. Using low-cost processes. Efficient light management by reducing incident light reflection while enhancing optical absorption is important for all photovoltaic devices for performance improvement and cost reduction. Previously they demonstrated that a-Si:H nanocones with lengths close to the absorption depth have antireflection properties for a wide range of wavelengths and angles of incidence without any extra antireflection coating which is appeared in NANO LETTERS same year. a-Si:H is one of the most important photovoltaic systems, as it is based on abundant, nontoxic materials, and low temperature processes. It can absorb light very efficiently, with an absorption depth of only 1 μM (at around 1.8 eV), several hundred times thinner than that of crystalline silicon

Experimental … They used p-i-n a-Si:H solar cells to demonstrate the nanodome concept. Nanodome solar cells were fabricated on nanocone substrates which consist of 100 nm thick Ag as a back reflector, 80 nm thick transparent conducting oxide (TCO) as both bottom and top electrode, and a thin a-Si:H active layer of 280 nm (from top to bottom: p-i-n, 10-250-20 nm). Nanocones with a base diameter of 100 nm, spacing of 450 nm and height of 150 nm are reported in this study. The base diameters and spacing of nanocones can be controlled in the range of 100-1000 nm, which is relevant to the sunlight wavelengths. After deposition, the nanocone pattern is largely transferred to the top layer although nanocones become nanodomes, as shown in scanning electron microscopy (SEM) images

Effect of antireflection and light trapping… They conducted standard hemispherical absorption measurements with an integrating sphere. The absorption measurement was carried out over a broad wavelength range (400-800 nm), which covers most of the spectrum that is useful for a-Si:H with a band gap of 1.75 eV (or ∼710 nm), For comparison, flat a-Si:H film solar cells with the same layer thickness were also measured. Since TCO has a lower refractive index (2.2) than that of a-Si:H (∼4.23), measurements were also carried out with and without the top TCO layer for both types of solar cells. There are several important observations from these data obtained from this measurement.

Nanodome devices show significantly larger absorption than flat film devices over the whole spectrum. Nanodomes with a top TCO layer show extremely high total weighted absorption of 94% while flat films with a top TCO layer only show 65% 1 The absorption of nanodome and flat film devices with a top TCO layer is better than those without a top TCO layer, respectively. This is because TCO has a lower refractive index than a-Si:H so that light reflection is lower for the samples with the top TCO layers. However, this TCO enhancement effect is much less for nanodome devices (from 87% to 94%) than for flat film devices (from 48% to 65%), which indicates that the nanodome geometry without TCO already has very good antireflection property compared to the flat film geometry. 2

For the short wavelength region (below 500 nm), all the light loss can be attributed to the light reflection since its absorption depth (∼100 nm) is smaller than the a-Si:H layer thickness of 280 nm. As seen in Figure without the top TCO coating, the absorption of nanodomes is always above 85%, while the flat one is below 60%. Adding the TCO coating will improve the absorption above 88% and 65% correspondingly. 3 For the long wavelength above 550 nm, significant interference oscillations appear in flat film devices while nanodome devices still show relatively flat broad band adsorption. The observed oscillations in flat film devices are basically Fabry-Perot interference, arising from the long wavelength light not absorbed by the a-Si:H layer interfering with the reflected light from the top layer of the device. addition of the TCO layer reduces the reflection loss, it also shifts the absorption valleys to the shorter wavelengths, consistent with the light interference 4 The most important improvement in absorption using the nanodome geometry versus the flat film one is in the wavelength range of 700-800 nm. a-Si:H has a band gap ∼710 nm and a long band tail. For flat film devices with the top TCO layer, there is a significant reduction of absorption down to 50% while nanodome devices with the top TCO layer maintain absorption of ∼90%. The relative improvement is ∼80%. These data suggest that nanodomes can enhance light trapping significantly even for the absorption of photons below the band gap. 5

Reason for exciting light absorption data… Reason for exciting light absorption data is due to their unique geometry . The antireflection effect is due to the tapered shape of nanodome structures with better effective refractive index matching with air. From their previous work in nanocone shaped structures have been shown to have a refractive index matching with air that suppresses light reflection significantly. Such a mechanism is applicable here also that couple light into the a-Si:H layer with suppressed reflection. More excitingly, nanodomes can scatter light along the inplane dimension, which enhances the light traveling path for absorption, providing a light trapping mechanism. This devices use sub wavelength nanodome structures, which are more feasible for solar cells with only sub micrometer thick absorber layers. In addition, Ag reflectors have nanoscale modulations, which cause strong light scattering. In our nanodome devices, the nanostructured Ag back-reflector as bottom contact is a better choice: while long wavelength lights are strongly scattered by the modulated Ag back-reflector, the performance of short wavelength absorption is not compromised since significant absorption occurs through single path of the absorber before reaching the Ag films. Cui, Y. et all Nano Lett. 2009, 9, 279– 392.

Since sunlight can be diffuse in normal condition, it is important to evaluate the absorption efficiency over a wide range of incident angles. Figure b and c shows two different angles at 300 and 600. We can see that even the incident angle increases from 0 to 600, the absorption decreases only by 5%, but in case of flat devices decrease by 13%. Photographs of nanodomes (left) and flat films (right) without the top TCO layers in diffuse light conditions. The flat film devices are mirror-like, highly reflective, and look red because of inefficient light absorption at the long wavelength, while nanodome devices look black, due to efficient antireflection and light trapping.

How improved the power conversion efficiency..?? Effectively antireflection and light trapping can improve the power conversion efficiency of solar cells with solar simulator of 1 sun AM1.5G illumination. They got an exciting power conversion efficiencies that are 25% higher than the flat film devices, in identical conditions. Nanodome device exhibits a power efficiency of 5.9% (open circuit voltage, Voc = 0.75 V; short circuit current, Jsc = 17.5 mA/cm2; fill factor, FF =0.45) while the flat device exhibits an efficiency of 4.7% (Voc =0.76 V, Jsc =11.4 mA/cm2, fill factor, FF = 0.54). This improvement of power efficiency comes from a large short-circuit current of nanodome devices (17.5 mA/cm2) which is higher than that (15.6 mA/cm2) of the world record single junction a-Si:H solar cells . The short-circuit current of nanodome devices is only slightly lower than the theoretical value (20.5 mA/cm2) limited by the band gap.

Self Cleaning… In normal solar cells which is operated in real environments, dust particle accumulate on its surface over time, blocking the sunlight and thus reducing the power efficiency. Surface superhydrophobicity can solve such problem. Here they showed that, due to the morphology of nanodome their cells possess the self cleaning capability via superhydrophobicity. By using hydrophobic molecule (perfluorooctyl trichlorosilane (PFOS)) they could modify the surface of nanodomes and change the contact angle to 1410±20 Contact angle ~1500

Nanodomes solar cells containing dust with different size and shape can be cleaned up by simply rolling a water droplet across the surface. After cleaning they checked the system by using SEM and found that the dust particle were removed.

Advantages… It have periodic nanoscale modulation for all layers from the bottom substrate, through the active absorber to the top transparent contact. These devices efficiently reduce reflection and enhance absorption over a broad spectral range. Nanodome solar cells can absorb 94% of the light with wavelengths of 400-800 nm, significantly higher than the 65% absorption of flat film devices. The light management effects remain efficient over a wide range of incident angles, favorable for real environments with significant diffuse sunlight. This nanodome devices with a power efficiency of 5.9%, which is 25% higher than the flat film control. It opens up exciting opportunities for a variety of photovoltaic devices to further improve performance, reduce materials usage, and relieve elemental abundance limitations. This nanodome devices when modified with hydrophobic molecules present a nearly superhydrophobic surface and thus enable self-cleaning solar cells.

Conclusion… They had demonstrated novel nanodome solar cell devices with effective antireflection and light trapping over a broad spectral change and a wide set of incident angles which leads to much higher efficiency than that of the flat film devices. The nanoscale morphology of such solar cells also enables a self cleaning function.

Challenges… Their results open up exciting opportunities for improving the efficiency, reducing the material usage and maintenance for a variety of solar cell technologies. Improvement of the efficiency of nanodome devices in the future by improving the open circuit voltage and fill factor via better materials deposition. thank you