H, I & PLUS BEAM FABRICATION LINE WITH MATERIAL HANDLING

BEAM SPECIFICATION # Specification Table - A Table - B Table - C 1 Height of Web - mm 350 to 1200 400 to 1600 500 to 2000 2 Thickness of Web - mm 12 to 40 16 to 50 16 to 60 3 Height of Flange - mm 250 to 600 250 to 800 250 to 1000 4 Thickness of Flange - mm 16 to 40 20 to 80 5 Length of beam - mm 6000 to 15000 6 Assembling Speed 500 to 1200 mm / minute

LIST OF EQUIPMENT and LAYOUT 90 DEGREE TILTER CROSS TRANSFER DEVICE - I 180 DEGREE FLIPPER- I 180 DEGREE FLIPPER- II STRAIGHTENING DEVICE CANTILEVER WELDER III & IV CROSS TRANSFER DEVICE - II CANTILEVER WELDER I & II CONVEYORS ASSEMBLY WELDER 60 DEGREE TILTER

CNC WITH STRIP CUTTING PROVISION

CNC FLAME & PLASMA WITH STRIP CUTTING PROVISION

ASSEMBLY WELDER Loose Web & Flanges assembled together by self-centering device available in the equipment. Web centering and guiding modules at IN-feed conveyor. Flange centering and guiding modules at IN-feed conveyor. Edge aligning feature (Manual) for Flange with Web. Auto tacking of Web with Flange by MIG process simultaneously at both sides of web at desired weld intervals. Hydraulic clamping mechanism provides better alignment and holding together.

GA of ASSEMBLY WELDER

IN FEED & OUTFEED CONVEYOR

90 DEGREE TILTER Turning over angle: 90° The maximum weight of work-piece: 25T/piece Hydraulic system pressure:16Mpa

BEAM CROSS TRAVEL DEVICE

CROSS TRANSFER LOCATION 2 LOCATION 1

60 DEGREE TILTER

Cantilever Welder –SAW FULL WELDING Fixed cantilever beam Powered trolley with variable speed AC drive. A vertical raiser to guide the beam with the moving trolley. An electrically operated vertical lifting assembly Torch guiding structure for Single and Tandem Arc. Flux auto recycling system LEC make submerged arc welding system (ECC) User friendly electric control system.

180 DEGREE FLIPPER

STRAIGHTENING DEVICE

PLUS and STAR BEAM

PLUS and STAR BEAM

ROLL OVER POSITIONER

END FACING MACHINE

SHOT BLASTING MACHINE

CNC BEAM DRILLING LINE

After material are positioned, Hydraulic clamps are closed and fixes material. The 1st, 2nd, 3rd drilling lines are drilled with in 500mm length without moving the material forward. After the first 500mm length of the material is processed, upper hydraulic clamps are opened and the Material is positioned to the next drilling coordinates and the Second 500mm part of the material is processed again. All these operation are repeated for the whole length of the material.

Functions INFEED CONVEYOR ( FOR BARS UP TO 12 METERS ) OPTIONAL 20 METERS Powered roller way to feed up to 12 M. Rolls are suitably spaced to allow the eventual insertion of cross loading tables. a. rolls center line distance 900 mm b. rolls real width 1300 mm c. Servo Motors

WORKING UNITS MONOSPINDLE HORIZONTAL DRILLING HEADS, 2 SPINDLES 2 horizontal drill heads of mono spindles model, positioned one facing the other for beams flanges drilling. Maximum drilling capacity at 52 Kg/mm² tensile strength 40 mm MONOSPINDLE VERTICAL DRILL HEAD, 1 SPINDLE. 1 vertical drill head of mono spindle type for beam working area drilling. Maximum drilling capacity at 52 Kg/mm² tensile strength 40 mm

All holes can be drilled by using 3rd axis of spindles without any profile feeding by 500 mm profile forwarding direction. Advantage : All holes can be drilled in 500 mm length without opening jaw-closing jaw-profile feeding. Each spindle is fitted by; Sensitive driver speed change unit ensuring rapid feed, drilling and rapid return of the drills. The system, there is no need to adjust cams, and also possible to use twist drills of different lengths to compensate material distortion thus reducing the cycle time. Mist air-oil coolant system pneumatically operated (each spindle unit is equipped with 2 different coolant system. First one suitable for outsets cooling, second one system is for internal coolant system. Both system are ready for the mechanism. Each axis have an ATC with 4 tools.

Hydraulic Double Jaw Vice Assembly Automatic hydraulic double jaw vice assembly ensuring positive clamping of the work piece during the drilling operation, both horizontally and vertical. Clamping jaws can operate unilaterally fixed reference for the working area on the beam flange. Clamping jaws close and open automatically and their control is included in the working cycle. The is not special program functions are required, holes by reference to the working area axis can be drilled as per program.

Infeed & out feed Conveyor

Marking process with special tool (Optional)

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