Schlumberger-Private Primary funding is provided by The SPE Foundation through member donations and a contribution from Offshore Europe The Society is.

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Presentation transcript:

Schlumberger-Private Primary funding is provided by The SPE Foundation through member donations and a contribution from Offshore Europe The Society is grateful to those companies that allow their professionals to serve as lecturers Additional support provided by AIME Society of Petroleum Engineers Distinguished Lecturer Program

Schlumberger-Private Andy Martin Schlumberger Society of Petroleum Engineers Distinguished Lecturer Program 2 Modern Perforating Techniques: Key to Unlocking Reservoir Potential

Schlumberger-Private Presentation Outline Introduction: Perforating for Productivity Perforation Clean-up Increasing Shot Density Increasing Penetration Keeping Perforations Clean Summary 3 Shaped charges

Schlumberger-Private Perforating For Productivity Connects well to reservoir 45 million shaped charges shot per year Perforating sub-optimal in 95% of operations 20% to 50% production lost Modern techniques unlock a reservoir’s full potential 4

Schlumberger-Private A Review of Fundamentals Semi-analytic model* Gun/shaped charge: length, diameter, shot density (spf), phase angle Damage: near wellbore, perforation Recent modifications: accurate penetration model, accurate clean up model 5 Damaged zone Open hole Shot density (spf) Phase angle Length Crushed zone Diameter *SPE “Semi-analytical Productivity Models for Perforated Completions” Karakas and Tariq presented in 1988

Schlumberger-Private Simplification of Karakas and Tariq 6 *SPE “A Simple Method for Estimating Well Productivity” Brooks presented in 1997

Schlumberger-Private Simplification of Karakas and Tariq 7

Schlumberger-Private Obtaining Clean Perforations Perforating crushes rock 8 Typical Perforation Ideal Perforation

Schlumberger-Private Crushed Zone 9 Crushed zoneVirgin rock Plugged perforation Reduces production or injection Weaker than the virgin rock Removed by a sharp drop in pressure Virgin rock Crushed zone Loose debris Rock strength Porosity Permeability Distance from center of perforation tunnel mm *SPE “New Fundamental Insights into Perforation Induced Formation Damage” Heiland presented in 2009

Schlumberger-Private Tunnel Debris 10 Crushed zoneVirgin rock Plugged perforation Reduces injection rates Loose, weak material Removed by surge flow Virgin rock Crushed zone Loose debris Rock strength Porosity Permeability Distance from center of perforation tunnel mm *SPE “New Fundamental Insights into Perforation Induced Formation Damage” Heiland presented in 2009

Schlumberger-Private Options for Perforation Cleanup Dynamic Underbalance Static Underbalance Surging 11

Schlumberger-Private Wellbore Dynamics Guns and spacers act as pressure sinks Pressure waves in wellbore Waves clean perforations Waves also generate shock 12

Schlumberger-Private Wellbore Dynamics Model 13

Schlumberger-Private Wellbore Dynamics Model 14

Schlumberger-Private Measured Data vs Model Implosion chamber* Fast recording pressure gauge Pressure amplitude and time match Second pressure drop is reflection from a plug How do we link this pressure response to perforation clean up? 15 Rapid gun filling Reflected wave Time (sec) Predicted pressure Fast-gauge pressure Pressure (psi) *SPE “Controlled Well Implosions Show that Not All Damage is Bad—A New Technique to Increase Production from Dmaged Wells” Busaidy presented in 2011

Schlumberger-Private API RP19B Section 4 Research Facilities Section 4 Pressure VesselScratch Tester 16 Rock UCS measurementCore Flow measurement

Schlumberger-Private Dynamic Underbalance Experiments Simulated Wellbore (SWB) < Gun pressure SWB recovery controlled by flow from reservoir and/or SWB accumulators 17 Section 4 Schematic SWB accumulator (simulates wellbore Storage effects Simulated welllbore (SWB) Gun Pore near pressure SWB pressure Bauxite bead pack inside oversized confining jacket for radial flow Reservoir accumulator Pore far pressure Short duration DUBLong duration DUB Pressure (psi) Time (s)

Schlumberger-Private Flow Measurements Stable flow (injection and production) PI from slope of differential pressure vs flow rate 18 Constant flow rate typically cc/min Differential pressure transducer Flow meter Flow rate (cc/min) Differential pressure (psi)

Schlumberger-Private Core Flow Efficiency (CFE) Ratio measured PI to theoretical PI CFE ranges from 0.05 to 1 Clean perforation tunnel has CFE of 1 CFE of 0.05 typical of overbalanced perforating 19 Original Scrubbed Model

Schlumberger-Private Single Shot Skin Model Kc/K model assumes impaired flow along entire length Lc/L model assumes flow through open tunnel but no flow through plugged tunnel Kc/K model Lc/L model 20 New model (Lc/L) Lc is the clean tunnel length and L the total tunnel length Conventional model (Kc/K) Kc is permeability of crushed zone and K virgin rock

Schlumberger-Private Flow Visualization Experiments Fluid only flows into clean perforation tunnel Lc/L is a better model of perforation clean-up Bright blue region shows fluorescent dye invasion 21

Schlumberger-Private Why is This Important? Kc/K does not predict skin which could lead to the wrong selection of guns or technique Lc/L is more realistic and gives more accurate predictions of skin Clean, open tunnel Partial clean-up Kc/K model Partial clean-up Lc/L model 22

Schlumberger-Private Deep & Clean Perforations On the left Lc is short so flow has to go through formation damage simulated by low permeability rock On the right the perforation is clean (Lc = L) so flow is through the perforation tunnel avoiding the damage High permeability Low permeability Virgin rock: high permeability Drilling damage: low permeability Lc L Lc = L 23

Schlumberger-Private 4 ½” Gun, 5 spf, Large Charge Penetration with clean tunnel length Shooting through the formation damage 24

Schlumberger-Private 4 ½” Gun, 12 spf, Small Charge Penetration with clean tunnel length Shooting through the formation damage 25 Which system will give the best production?

Schlumberger-Private Shot Density Dominates Penetration with the smaller charge is less, but the productivity is higher Shoot the 5 spf system twice, to get higher productivity and more than 12 spf system 26 Penetration of a shaped charge for different strength rocks under different confining pressure (see SPE ) 5 spf, 72 deg 12 spf, 135 deg

Schlumberger-Private How Deep is Enough? Sonic radial profiling measures the depth of altered sonic velocities Interpreted as damage and low permeability regions Shoot about 50% beyond or 8 in. total 27 *SPE “Dipole Radial Profiling and Geomechanics fro New Wellbore Alteration Detection to Improve Productivity in a Matured Field ” Subbiah presented in 2008

Schlumberger-Private How Deep is Enough? 28 How do we calculate penetration today? *SPE “Optimized Perforation—From Black Art to Engineering Software Tool” Bell presented in 2006

Schlumberger-Private Calculating Penetration Depends on target strength or Ballistic Indicator Function* (F bi ) F bi of rock type, strength and confining stress 29 *SPE “Stressed Rock Penetration Depth Correlation” Harvey presented in 2012 Shaped charge characterised across a range of F bi Model predicts down hole penetration

Schlumberger-Private Keeping Perforations Clean Tri-axial stress frame experiments* Perforate a block of rock under stress with various static underbalance conditions Measure flow from each individual perforation 30 *SPE “Block Tests Model the New Wellbore in a Perforated Sandstone” Mason presented in 1994

Schlumberger-Private Big-Block Experiment Results Large variation in flow from individual perforations PI is higher with higher static underbalance Killing the well is bad 31

Schlumberger-Private How to Keep Perforations Clean 32 Do not kill the well. Incompatible fluids can plug perforations and lose production (SPE 28554) Drop guns into sump (IPTC 14300, SPE 74351, SPE 28916) Recover guns under pressure (SPE 74422, SPE 72134, SPE 38183) Use designed kill fluids (SPE 94596) Clean up after perforating using implosion chambers (SPE ) Guns anchored before upper completion run. They automatically drop when detonated.

Schlumberger-Private Summary Perforating provides the connection between the well and the reservoir By using the techniques discussed in this presentation we should be able to unlock the full potential of reservoirs resulting in more production 33 *SPE “Controlled Well Implosions Show that Not All Damage is Bad—A New Technique to Increase Production from Damaged Wells” Busaidy presented in 2011

Schlumberger-Private Society of Petroleum Engineers Distinguished Lecturer Program 34 Your Feedback is Important Enter your section in the DL Evaluation Contest by completing the evaluation form for this presentation Visit SPE.org/dl