ALPOLEN® ‐ UMWH 1000 & ALPOLEN® ‐ HMW 500 Diversity.

Slides:



Advertisements
Similar presentations
Gate Valves.
Advertisements

Presentation on Wear Measurement Irwin O. Toppo Mechanical engineering Indian Institute of Science, Bangalore, India.
FLUID MECHANICS FOR CHEMICAL ENGINEERS. Introduction Fluid mechanics, a special branch of general mechanics, describes the laws of liquid and gas motion.
Fluid Power Systems Mill Creek High School Power and Energy.
Production Technology (IND 006) Preparatory Year, Faculty of Engineering, Fayoum University Dr. Ahmed Salah Abou Taleb Lecturer, Industrial Engineering.
6-1 Chapter 6 Overview b Four major alloy groups most common: Aluminum, magnesium, zinc and ZA Aluminum, magnesium, zinc and ZA b These alloys have a range.
TED 316 – Structural Design
Lecture 2 SANDWICH COMPOSITES
Flexible Mechanical Elements for Motion & Power Transmission
Engine friction and lubrication
Amorphous and Semi-Crystalline Engineering Thermoplastics
Automotive Brake Drum ME 324 Project Group 9 12/5/05 Jon RichardsonJared Chezik Kelly McGeoughBryan Johnsen Matt Creswick.
Materials. Materials used as replacement parts in the skeletal system include: Silicone Ultra High Weight Polyethylene (UHMWPE) Super Alloy Cement – to.
Polymers for heavy engineering applications. PEEK Chemical Resistance Since PEEK™ polymer is semi-crystalline, it is insoluble in all common solvents.
The International Association of Plastics Distributors The IAPD Plastics Primer, Module 3 Amorphous and Semi-Crystalline Commodity Thermoplastics Materials,
PSAA Curriculum Unit Physical Science Systems. Problem Area Energy and Power Systems.
About Us Established in 2000 Manufacturing HDPE, UPVC & PPRC Pipes Authorized Agent for Int’l Companies Stockist for Imported Fittings Approved by Govt.
Arkema’s property. Any unauthorized use, distribution, copying or printing is strictly forbidden without Arkema agreement. Copyright ® June 2015 Automotive.
1 Dr. C. L. Jones Biosystems and Ag. Engineering Topics in Processing Materials Handling.
Design & Engineering. 1. The products shown below have been designed and manufactured for use in pre-school, early years and primary schools.
Dr. subhash technical campus
IT 264 INDUSTRIAL FLUID POWER Chapter 2 Physical Properties of Hydraulic Fluids.
VULCAN ENGINEERING LIMITED VISIT OUR TELEPHONE : +44 (0) FAX : +44 (0)
Chapter 10 Characteristics of Plastic Materials. Objectives Advantage of plastics over other manufacturing materials Advantage of thermoplastics Thermosetting.
RJM, 9/16/06All photos and figures - Copyright, Prentice Hall Chapter 5 – The Role of Tribology in Engineering Materials Tribology comprises the science.
Chapter 6 Polymer Degradation
Engineering Mechanics: Statics Chapter 8: Friction Chapter 8: Friction.
Hydrodynamic Lubrication Analysis of a Foil Journal Bearing: Pressure and Lift Build-up Jun Shi UTRC.
MATERIALS SCIENCE MEEN-3344 Anthony Gavlik. INHANCE TiC A Filler for Polymer Alloys.
1 Tribological performance of PEEK composites under the lubrication of ILs Yijun Shi a, Jian Wu b, Xiaohua Lu b a Division of Machine Elements, Luleå University.
Manufacture of engineering products with specified properties from structural materials for shipbuilding S.P. Kozlova General Director LLC “ Zavod “KP”
Manufacturing Science
1 Teaching Innovation - Entrepreneurial - Global The Centre for Technology enabled Teaching & Learning, N Y S S, India DTEL DTEL (Department for Technology.
1 RPM/Belgium N.V. - Version MONOPUR GB MONOPUR ® INDUSTRY The heavy duty polyurethane concrete floor system for extreme service conditions.
Carbon and Carbon Compounds. Carbon and carbon compounds Focus questions: 1. Why can carbon form so many different compounds? 2. How are properties of.
Factors Affecting Tool Life In Machining Processes
Common Material Uses – Plastics Polyamides Nylons (sintered) + Heat Stabilized, Flame Retardant, Dimensional Stability, Chemical resistance, High toughness,
GENERAL CONSIDERATION IN DESIGN OF MACHINE ELEMENTS
Welcome To Fluton Valve (India)
Manufacturing Foundations of Technology Manufacturing © 2013 International Technology and Engineering Educators Association STEM  Center for Teaching.
Anton, Sri Lanka's largest plastic manufacturer has been in service for the last 60 years for the Sri Lankan people.
TEFLON.
SUBMITTED TO DR.H.K.SHIVANAND ASSOCIATE PROFESSOR SUBMITTED BY AMARESH KUMAR REG.NO. 11 GAMB 1001 SEMINAR ON “ DESIGN, FABRICATION AND ANALYSIS OF DUAL.
Don State Technical University Department “Machine Building" 7/6/2016.
Design of Slider Bearing

High Density Polyethylene Pipes Our Products & Services
DEVELOPMENT OF INTERACTIVE CAMSHAFT DESIGN TOOL
“RAM” LLC and its Nano-Diamond Chrome (NDC) cover technology
DEPARTMENT OF MECHANICAL AND MANUFACTURING ENGINEERING
BEARING MATERIALS.
Bearings.
CERAMIC BALL BEARING AAsst Prof. K M BASAPPAJI M.Tech(Ph.D)
INDUSTRIAL HYDRAULICS
Forces and motion 5.P.5A.5 Design and test possible devices or solutions that reduce the effects of friction on the motion of an object.
SENIOR SCIENCE BIONICS
Forces to recon with!.
INTRODUCTION.
GOVERNMENT ENGINEERING COLLEGE VALSAD
Chapter 22 Cutting-Tool Materials and Cutting Fluids
Presentation On: TRIBOLOGY
Food-Tek Synfood EP2 A food grade, synthetic, tacky, water resistant, high temperature grease for food, beverage, pharmaceutical and other clean industries.
Tribology Course Seminar Course: Machine Design II By: Kavya M Bhat
Backgrounds and plaster
Food-Tek Airline Lube A food grade, synthetic, non toxic, airline and pneumatic lubricant for food, beverage, pharmaceutical and other clean industries.
Unit B Physical Science Systems
Slippery Tapes by Tape-Rite, Inc.
Unit Physical Science Systems
Cooling System In I.C.E.
Design of Seals.
Presentation transcript:

ALPOLEN® ‐ UMWH 1000 & ALPOLEN® ‐ HMW 500 Diversity

ALPOLEN® ‐ UMWH 1000 & ALPOLEN® ‐ HMW 500 Properties Comparison  Distinguishing between ALPOLEN® ‐ HMW 500 and ALPOLEN® ‐ UMWH 1000 is the molecular weight. ALPOLEN® ‐ HMW 500 is a high molecular low pressure polyethylene with a molecular weight approximate g/mol, and also called as Alpolen ‐ 500. ALPOLEN® ‐ UMWH 1000 (ALPOLEN® ‐ 1000) is a high molecular low pressure polyethylene with a molecular weight approximate > g/mol. Fig. 1Properties ALPOLEN® ‐ HMW 500 & Alpolen ‐ UMWH 1000  Polyethylene with a molecular weight of +/-3,5.10 ⁶ with 10,5.10 ⁶ PE UMWH 1000 is more rigid than the high moleculalar weight polyethylene (PE 500) and it is therefore more suitable more suitable for mechanical applications. The friction coefficient is low and machinability is excellent.

ALPOLEN® ‐ UMWH 1000& ALPOLEN® ‐ HMW 500 Properties Comparison Molecular weight difference affected the properties of ALPOLEN® ‐ UMWH, including: density, impact strength, and abrasion resistance (wear resistance) that shown on Fig The properties differences shown ALPOLEN® ‐ UMWH1000 advantages over ALPOLEN® ‐ HMW 500, which include: ALPOLEN® ‐ UMWH 1000 density (0.92 g/cm 3) is lighter than ALPOLEN® ‐ HMW 500 density (0.95 g/cm 3 ALPOLEN® ‐ UMWH 1000 more tough 11 times better than ALPOLEN® ‐ HMW 500 in receiving impact force. ALPOLEN® ‐ UMWH 1000 impact strength: 170 kJ/m 2 ALPOLEN® ‐ HMW 500 impact strength: 15 kJ/m Abrasion resistance (wear resistance) of ALPOLEN® ‐ UMWH 1000 is 4 times better than ALPOLEN® ‐ HMW 500. ALPOLEN® ‐ UMWH 1000 wear resistance rate: 100 % ALPOLEN® ‐ HMW 500 wear resistance rate: 400 % Due significant properties difference (impact strength and wear resistance) ALPOLEN® ‐ HMW 500 can’t replacing ALPOLEN® ‐ UMWH 1000, which will affect on usage time.

ALPOLEN® ‐ UMWH 1000 Properties Comparison FEATURES Chemical: high chemical resistance typical of the polyolefins Shock resistance, good even at low temperature High abrasion resistance Low friction coefficient Low specific gravity Easy machinability Colour: Natural

ALPOLEN® ‐ UMWH 1000 Properties Comparison WEAK POINT  Compared to the engineering plastics it has lower thermal and machanical properties: tensile stress, flexural and compressive strength, etc. Compared to high molecular weight PE, it is more rigid and its resistance to continuous shock is therefore lower APPLICATION Food contact: physiologically inert, it is approved for food contact by the most important standards. Thanks to this feature, it is widely used for components in food machinery, pumps for liquid food etc. Chemical: thanks to the high resistance to acids and alkali it is used to produce components in the chemical industry. Mechanical: the low friction coefficient and non hygroscopicity make it suitable for use as a bearing or for mechanical parts with low loads, even when operating in water. The graph shows that the higher the molecular weight is, the higher the shock resistance, but that tensile stress decreases. Red: tensile stress Grey: shock resistance

ALPOLEN® ‐ HMW 500 Properties Comparison Polyethylene with a molecular weight of +/ with semi –finished products made of ALPOLEN® 500 we offer you a material which, thanks to its characteristics, quality and price, is the first choice for many applications. Particularly in the food industry and in sports center construction ALPOLEN® 500 does an excellent job with its impact strength and insulating properties-and that at competitive costs. ALPOLEN® complies in full with all applicable regulations for contact with food. In addition to its use as a cutting board, as lining or as impact protection, it is also useful in other applications, for example in machine construction. FEATURES Shock resistance, good even at low temperatures High chemical resistance typical of the polyolefins High abrasion resistance Low friction coefficient Low specific gravity Easy machinability Color:Natural

ALPOLEN® ‐ HMW 500 Properties Comparison WEAK POINT  Compared to the engineering plastics it has lower thermal and machanical properties: tensile stress, flexural and compressive strength, etc. Compared to low molecular weight PE, it is less rigid. APPLICATION Food contact: physiologically inert, it is approved for food contact by the most important standards. Thanks to this feature, it is widely used for components in food machinery, pumps for liquid food etc. Chemical: thanks to the high resistance to acids and alkali it is used for components in the chemical industry. Mechanical: the low friction coefficient and non hygroscopicity make it suitable for use as a bearing or mechanical parts with low loads, even when operating in water. The graph shows that the higher the molecular weight is, the higher the shock resistance, but that tensile stress decreases. Red: tensile stress Grey: shock resistance

ALPOLEN® ‐ UMWH 1000 TRIBOLOGY ALPOLEN® ‐ UMWH 1000 TRIBOLOGY  Many engineering application need a good tribology properties. Tribology is the branch of engineering that concerned with interacting surface in relative motion under applied load. Properties of tribological system are wear and friction.  Wear is the progressive loss of material from surface in relative motion with to one another. The wear rate is influenced by test condition; pressure and velocity, and defined as the rate of height loss in a specific wear environment (sand slurry test, block on ring, thrust washer test, etc). The lower wear rate, the better the resistance to wear.  Friction is the resistance to sliding motion between two surface. It is a dimensionless property ( ɥ ), varying with velocity, pressure, temperature, lubrication, the roughness and nature of the contacting surface.  ALPOLEN® ‐ UMWH 1000 tribology properties is excellent due its very low wear rate (4 times ALPOLEN® ‐ HMW 500) and low coefficient of friction (15), and very suited for engineering application in harsh environment including: coal hopper, dump truck, or conveyor. In engineering application that need excellent sliding properties including trybology properties, material that can meet this requirement is only ALPOLEN® ‐ UMWH 1000.

ALPOLEN® ‐ UMWH Market Condition ALPOLEN® ‐ UMWH Market Condition  Since ALPOLEN® ‐ HD molecular weight is below of ALPOLEN® ‐ HMW 500 molecular weight, the properties will be very weak compared with ALPOLEN® ‐ UMWH  Many people thought that ALPOLEN® ‐ HMW 500 or ALPOLEN® ‐ HD strength is only a half of ALPOLEN® ‐ UMWH 1000 strength, but actually the difference is very significant as explained below: ¾ ALPOLEN® ‐ UMWH 1000 more tough 11 times than ALPOLEN® ‐ HMW 500, and 17 times toughness than ALPOLEN® ‐ HD (impact strength: 10 kJ/m2). ¾ ALPOLEN® ‐ UMWH 1000 wear resistance 4 times better than ALPOLEN® ‐ HMW 500 and Alpolen ‐ HD This condition worsen by no explanation or education for customer about difference between ALPOLEN® ‐ UMWH 1000, ALPOLEN® ‐ HMW 500, and ALPOLEN® ‐ HD by it’s seller or distributor.

ALPOLEN® ‐ UMWH 1000 Application Food Industry Automotive Industry Meat Products Sector Sea Products Sector Pharmaceutical IndustrySoft Drinks and Canned Sector

 CONVEYOR SYSTEM Many various industry using conveyor system, Conveyer for Beverages that we can find easily ALPOLEN® ‐ UMWH 1000 application. Sliding properties is the main properties that conveyor system need, including: low coefficient friction (smooth surface), high impact strength (toughness), and low wear rate. Food save material also needed in food industry that using conveyor system. ALPOLEN® ‐ UMWH 1000 is the right material for this condition, as known ALPOLEN® ‐ UMWH is food safe material with good sliding properties and can run in dry condition Conveyor Guider Gears (no need lubrication). By applying ALPOLEN® ‐ UMWH 1000 on conveyor system, it is can assure your production will run smoothly and clean.

Conveyor Roller Bottles Conveyor Pad Conveyor Roller Bottles Conveyor Pad Conveyor Chain Guides