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Timken Cylindrical Roller Bearing Product Overview Part A

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Presentation on theme: "Timken Cylindrical Roller Bearing Product Overview Part A"— Presentation transcript:

1 Timken Cylindrical Roller Bearing Product Overview Part A
Cylindrical Roller Bearing Overview 5/7/2007 Timken Cylindrical Roller Bearing Product Overview Part A Narrated by David Beach Motion Industries Retired Hello! This session will give a detailed product overview for cylindrical roller bearings.

2 Cylindrical Roller Bearing Overview
5/7/2007 Agenda Features of CRB’s Basic designs Roller-raceway profiles Cage design Precision Application considerations Part numbers Our agenda includes ….. 5/7/2007 CRB Product Overview

3 Features and Advantages
Cylindrical Roller Bearing Overview 5/7/2007 Features and Advantages We will discuss the design characteristics of cylindrical bearings.

4 Cylindrical Roller Bearing Overview
5/7/2007 CRB Features Assembly Separable races for easier installation Line contact for high radial loads Single or multi-row designs Cylindrical or tapered bore Preset radial clearance Size range mm bore Separable Races - Simplifies the assembly process by allowing races to be installed individually. CLICK Line Contact – More contact for higher loading. CLICK Single or multi row design - allows for increase capacity. Cylindrical or tapered bore - selection based on assembly procedures. Preset Radial Clearance - Manual adjustment of the bearing is not possible during installation, consequently simplifying the assembly process. Since clearance is not adjustable during assembly, clearance is set during manufacturing of the bearing and the optimum clearance must be calculated prior to ordering. Clearance values (C0, C3, etc.) are commonly standardized across manufacturers. Line Contact 5/7/2007 CRB Product Overview

5 Cylindrical Roller Bearing Overview
5/7/2007 Advantages of CRBs P (radial load) Maximum radial load capability Low friction, high speed capability (under pure radial load) Extensive float capability Separable design - flexibility at installation What are the reasons we would use CRB’s? As we have discussed Cylindrical Roller Bearings provide the highest available radial load capability in a given envelope compared to tapered, spherical and ball designs. Cylindrical bearings have Low friction compared to other roller bearings due to no inherent sliding in the bearing unless flanges or side plates are added to handle thrust. Extensive float capability is limited by the length of the inner race minus the lead in chamfers. Float capability is generally measured as +/- from centerline. Float capability accommodates shaft and thermal growth. Separable design means that the separable ring which could be inner or outer depending on design type can be mounted to shaft or into housing independent of the rest of assembly. CLICK Note that separable races does not necessarily mean interchangeable. Some bearings are serialized at final assembly and the inner and outer races must be used as a set. Inner Race Installation Feature 5/7/2007 CRB Product Overview

6 Cylindrical Roller Bearing Overview
5/7/2007 Disadvantages of CRBs Very limited (up to 10% of radial) or no thrust capability Limited ability to handle misalignment conditions (<0.0005”/ in) T (thrust load) Cylindrical Roller Bearings are not designed to handle thrust. Flanges or side plates can be added to allow bearing to be used in a fixed position, but should only be used for “positional loads”. Thrust load limit is approximately 10% of bearing radial load based on sliding contact stress against flange. The bearing will generate significantly more friction and heat with the extra contact surfaces. Misalignment capability is limited to what is accommodated in the roller/ race profiling. We design for a limit of in/in as standard. Same as baseline for TRB’s. To determine if the bearings can handle more misalignment, the application can be modeled with Timken analysis tools.. 5/7/2007 CRB Product Overview

7 Cylindrical Roller Bearing Overview
5/7/2007 Basic Designs Now let’s discuss the different cylindrical configurations that are offered.

8 Single Row CRB - Basic Designs
Cylindrical Roller Bearing Overview 5/7/2007 Single Row CRB - Basic Designs NU Outer ring has two integral ribs Inner ring has a cylindrical OD without ribs Supports heavy radial load Accommodates axial expansion or contraction Axial displacement between rings with minimum friction while rotating N Inner ring has two integral ribs Outer ring has a cylindrical bore without ribs Before we get into specific design styles, let’s look at part numbering systems. RU, RN, RJ, RF, RT, RP are metric boundaries with Torrington developed internal geometry. We sometimes call these “Torrington max capacity” designs as these geometries will generally have larger rollers/ more capacity than competitor designs. RIU, RIN, RIJ, RIF, RIT, RIP are inch designs with imperial boundary dimensions. These are usually exclusive to Timken. Industry standard nomenclature is slightly different and is shown in parentheses. The product that is made in Olomouc follows this part numbering scheme RU=NU RN=N The next 6 designs will have the same cage configuration. The most popular cage design is the window style with machined bronze cage and riveted ring. The NU configuration is most popular with the separable inner ring with the cage and roller complement mounted to the outer ring. The next design configuration is the N. This has 2 integral ribs on the inner ring that retains the rollers and cage. Both the N and NU designs cannot handle any thrust since the rollers would slide off the non-ribbed ring if thrust would be applied through the shaft. 5/7/2007 CRB Product Overview

9 Single Row CRB - Basic Designs
Cylindrical Roller Bearing Overview 5/7/2007 Single Row CRB - Basic Designs NJ Outer ring has two integral ribs Inner ring has a single rib Supports heavy radial load Supports light unidirectional thrust load up to 10% of radial load The thrust load is transmitted between diagonally opposed rib faces NF Inner ring has two integral ribs Outer ring has a single rib The next 2 designs can handle thrust in 1 direction. When thrust load is applied it is accommodated only through roller sliding against flange. This does add additional friction and reduces speed capability of the bearing. 5/7/2007 CRB Product Overview

10 Single Row CRB - Basic Designs
Cylindrical Roller Bearing Overview 5/7/2007 Single Row CRB - Basic Designs NP Outer ring has two integral ribs Inner ring has a single rib An abutting loose rib Carries light thrust loads in both directions Provides axial location May be used with RN or RU bearing to accommodate axial expansion/contraction Shaft end play (float) is determined by the bearing axial clearance NUP Inner ring has two integral ribs Outer ring has a single rib The next 2 designs can handle thrust in both directions. Typically these bearings are paired with a RU or RN in a fixed and float arrangement bearing system when loads are radial direction only. These bearings are designed to handle incidental thrust loads. 5/7/2007 CRB Product Overview

11 Cylindrical Roller Bearing Overview
5/7/2007 Double Row CRBs Sold as complete assembly, ring roller cage assembly, or separable ring Not currently a standard Catalog offering. Available in same size range as single row product. Current designs use NN, NNU nomenclature Standard cage design is a drilled pocket, finger style bronze retainer NN Double row bearings are interchangeable so the dimensions - diameter under the rollers (NNU style) and diameter over the rollers (NN style) are held to an ISO/DIN standard. Interchangeability is designed for the ring without the rollers to allow interchange of competitors inner rings. These are custom designed to meet a specific customer application. Current designs use NN, NNU nomenclature, some older designs used the classic Torrington nomenclature of RA for NNU and RD for NN. Standard cage design is a milled machined pocket with a finger style bronze retainer similar to spherical roller bearings. When G forces exceed 20, some applications require the traditional window style with machined bronze cage and riveted ring. NNU 5/7/2007 CRB Product Overview

12 Thrust Cylindrical Roller
Cylindrical Roller Bearing Overview 5/7/2007 Thrust Cylindrical Roller Good thrust capacity TP – multi-row roller pocket configuration TPS - self adjusting for initial static misalignment TP TPS CLICK 5/7/2007 CRB Product Overview

13 Roller-raceway Stress Distribution and Roller Profiles
Cylindrical Roller Bearing Overview 5/7/2007 Roller-raceway Stress Distribution and Roller Profiles In this section we will discuss the significance of roller and race contact.

14 Cylindrical Roller Bearing Overview
5/7/2007 Stress Distribution Causes of non-uniform stress distribution Angular misalignment between shaft and housing Shaft bores not machined or aligned correctly Housing bores not machined or aligned correctly Bearings not installed correctly Extreme loads Overturning moments Lead to edge loading, edge stress, reduced life Roller profiling is a method for achieving more uniform stress distribution Cylindrical and tapered roller bearings are MORE SENSITIVE TO MISALIGNMENT and edge loading than spherical bearings since the bearings try to maintain a rigid mounting. Misalignment is defined as the angular difference between the shaft and housing centerlines. It is caused by a number of different factors including: Shaft bores not machined or aligned correctly Housing bores not machined or aligned correctly Bearings not installed correctly Or extreme loading from gears causing excessive shaft deflection Higher stresses result in reduced bearing life due to rolling-element fatigue. Roller profiling will redistribute the edge stress along the bearing race. Inner and outer ring raceways are also candidates for profiling. Typically we use profiles on the rollers since this is the most cost effective component to make a change. 5/7/2007 CRB Product Overview

15 Roller Profile Considerations
Cylindrical Roller Bearing Overview 5/7/2007 Roller Profile Considerations Optimize on load and misalignment Flat rollers End tapered Multi-radius dub (MRD) Timken analysis tools can predict the optimum bearing profile. Under operating loads the greatest life will be realized with no edge stresses and maximum roller to race contact. Most of the time this is not realistic. 5/7/2007 CRB Product Overview

16 Cylindrical Roller Bearing Overview
5/7/2007 Roller Profile - MRD Balanced stress distribution Standard design Or application specific Multi Radius Dub (MRD) profiles give an even or balanced stress distribution without edge stresses. MRD profiles are generated numerically for each point along the raceway. Timken MRD profiles 5/7/2007 CRB Product Overview

17 Timken Cylindrical Roller Bearing Product Overview Part A
Cylindrical Roller Bearing Overview 5/7/2007 Timken Cylindrical Roller Bearing Product Overview Part A End of Module Close this window and return to the main menu


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