1. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing1 PACS Instrument Intermediate Design Review (IIDR) Reinhard Katterloher Integration and Testing

2. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing2 AIV and Testing The Test Plan describes the baseline for the activities required for all tests under MPE responsibility including the test facilities Dedicated DV Plans covering all AIV activities incl. test reports are issued and enforced by the manufacturers of items deliverable to MPE In the following, Test Sequences combined with AIV/Test Schedules are shown to illustrate those activities, where the main effort is spent and which require most of the available test time

3. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing3 Test Level: Component Tests at MPE Ge:Ga Detector Module

4. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing4 QM Detector Module #8 Design Verification (Environmental Testing)

5. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing5 QM Detector Module #8 Design Verification (Environmental Testing)

6. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing6 QM Detector Module #8 Spectral Calibration and Glitch Investigation

7. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing7 Readout and Control Scheme for Detector Module Testing

8. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing8 QM Detector Module #8 Spectral Calibration and Glitch Investigation

9. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing9 Test Level: Subsystem Tests at MPE/MPIA Ge:Ga Detector Modules and Array AIV

10. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing10 AIV of QM Ge:Ga Detector Arrays manufacture and assembly of 24 QM 1x16 detector modules at ANTEC QMDET-Array-T01 warm functional check QMDET-Array-T02 relative spectral response measurements QMDET-Array-T03 QM FEE delivery from IMEC for performance verification and check-out of test electronics at MPE / MPIA QMDET-Array-T04 delivery QM FEEs to ANTEC assembly of QM detector modules + FEEs QMDET-Array-T05 delivery of 24 QM modules for verification tests: 12 to MPE, 12 to MPIA QMDET-Array-T06 integration with cryostats/OGSE1 (MPE: 2+1 cool-downs, each with 4 h.s.modules) measurements at MPE/MPIA, delivery back to ANTEC QMDET-Array-T07 assembly of arrays (2 QMs à 12 modules) at ANTEC delivery to MPE QMDET-Array-T08 assembly of QM arrays with baffles+filters at MPE delivery to KT QMDET-Array-T09

11. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing11 AIV of QM Ge:Ga Detector Arrays

12. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing12 Configuration of CQM Array FPU SKY

13. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing13 AIV of FM Ge:Ga Detector Arrays manufacture and assembly of 50 FM 1x16 detector modules at ANTEC FMDET-Array-T01 warm functional check FMDET-Array-T02 relative spectral response measurements FMDET-Array-T03 FM FEE delivery from IMEC for performance verification to MPE/MPIA FMDET-Array-T04 delivery FM FEEs to ANTEC assembly of FM detector modules + FEEs FMDET-Array-T05 delivery of 50 FM modules for verification tests: 25 to MPE, 25 to MPIA FMDET-Array-T06 integration with cryostats/OGSE1, measurements at MPE/MPIA, delivery back to ANTEC FMDET-Array-T07 assembly of arrays (2 FMs à 25 modules) at ANTEC delivery to MPE FMDET-Array-T08 assembly of FM arrays with baffles+filters at MPE delivery to KT FMDET-Array-T09

14. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing14 AIV of FM Ge:Ga Detector Arrays

15. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing15 AIV of FS Ge:Ga Detector Arrays manufacture and assembly of 26 FS 1x16 detector modules at ANTEC FSDET-Array-T01 warm functional check FSDET-Array-T02 relative spectral response measurements FSDET-Array-T03 FM FEE delivery from IMEC for performance verification to MPE/MPIA FSDET-Array-T04 delivery FM FEEs to ANTEC, removal of QM FEEs in 24 QM modules, assembly of 50 FS detector modules + FEEs FSDET-Array-T05 delivery of 50 FS modules for verification tests: 25 to MPE, 25 to MPIA FSDET-Array-T06 integration with cryostats/OGSE1 measurements at MPE/MPIA, delivery back to ANTEC FSDET-Array-T07 assembly of FS arrays (2 FS arrays à 25 modules) at ANTEC delivery to MPE FSDET-Array-T08 assembly of FS arrays with baffles+filters at MPE delivery to KT FSDET-Array-T09

16. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing16 AIV of FS Ge:Ga Detector Arrays

17. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing17 Test Level: ILT at MPE Instrument

18. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing18 General Instrument AIV Sequence Instrument Units manufactured by PACS Consortium Partners AIV on Unit level GEN-AIV-T01 Delivery Readiness Review (acceptance tests passed at manufacturers site) GEN-AIV-T02 Delivery of Units to MPE GEN-AIV-T03 Integration and Instrument Level Test (ILT-AVM/CQM/PFM/FS) Responsibility of MPE (cryovibration/functional and performance test/spectral calibration at TBD / MPE / LENS using special test equipment at different test sites) GEN-AIV-T04 Delivery to ESA GEN-AIV-T05

19. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing19 Overall Configuration of ILT Set-up

20. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing20 AVM Instrument Test Sequence Instrument Units and Simulators manufactured by PACS Consortium Partners (AIV on Unit level) AVM-T01 Delivery Readiness Review (tests passed acc. to spec. unit test plans at manufacturers site including test reports) AVM-T02 Delivery of Units to MPE AVM-T03 Integration with EGSE ILT AVM AVM-T04 AVM Electronics Units ready for CQM Test AVM-T05

21. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing21 AVM Instrument Test Sequence

22. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing22 EMC: Conducted Susceptibility Test (common mode) for Signal Lines AVM Electronics Units Integration with EGSE EMC-CM-T01 separation of shields on DPU  S/C EMC-CM-T02 2 V grounding difference between DPU and S/C common mode test EMC-CM-T03 check of proper functioning EMC-CM-T04 0 V grounding diff. between DPU and S/C, connect shields for nominal operation EMC-CM-T05 DPU  SPU DPU  MEC SPU  MEC MEC  DEC MEC  BOLC DEC  FPU BOLC  FPU common mode test for each interface EMC-CM-T06 check of proper functioning of each interface EMC-CM-T07

23. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing23 CQM/AVM Instrument Test Sequence

24. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing24 CQM/AVM Instrument Test Sequence

25. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing25 PFM Instrument Test Sequence

26. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing26 PFM Instrument Test Sequence

27. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing27 FS Instrument Test Sequence

28. PACS IIDR ESTEC 01/02 March 2001 Integration and Testing28 FS Instrument Test Sequence