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Heterogeneous Catalysis for Green Chemistry Dr. M. Sankar Cardiff Catalysis Institute School of Chemistry Cardiff University Cardiff, UK. 02/01/2010 Cardiff Catalysis Institute
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Overview of this Presentation Organic Carbonates using CO 2 Synthesis of Cyclic Carbonates Synthesis of Dimethyl Carbonates Selective oxidation using Gold nanocrystals based Catalysts Oxidation of Benzyl Alcohol using Au-Pd Supported on TiO 2 Oxidation of Glycerol using supported monometallic Catalysts.
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Mt. Kilimanjaro (Africa ). Ice cap is shrinking Columbia glacier Alaska Glacier National Park 1914-1997 2008 Global Warming – Visible Effects
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CO 2 Emission & Possible Solution Sequestration Utilization M. A. Scibioh, B. Viswanathan Proc.Indn.Natl.Acad.Sci., 70A (3), 2004.
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Various Chemical Transformations using CO 2 Monomers Aprotic Organic Solvents Fine Chemical Intermediates Cyclic Carbonate Methylating Agent Carbonylating Agent Oxygenated fuel additive Substitute for MTBE Dimethyl Carbonate
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Specific Reactions of Interest Cyclic Carbonate Dimethyl Carbonate
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Synthesis of Cyclic Carbonates
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+ Catalytic System-I Na 12 [WZn 3 (H 2 O) 2 (ZnW 9 O 34 ) 2 ]46H 2 O (Zn-W-Sandwich Polyoxometalate) Dimethylaminopyridine
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Experimental conditions: 0.4 MPa CO 2, 10 ml CH 2 Cl 2, 0.0026 mmol of Zn-POM, DMAP = 3 mole equivalent Zn POM Typical Reaction Data Substrate Product Temp (deg C) Time (Hrs) Conv (%) Selectivity (%) 140398 16099697 160129997
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Experimental conditions: 0.4 MPa CO 2, 0.0026 mmol of Zn-POM, DMAP = 3 mole equivalent Zn POM Data Continued……. SubstrateTemp (deg C) Time (Hrs) Conv (%) Selectivity(%) 140398 (without solvent) 14039998 (Recovered POM) 14039998
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Experimental conditions: 0.4 MPa CO 2, 10 ml CH 2 Cl 2, 0.0026 mmol of Zn-POM, DMAP = 3 mole equivalent Zn POM Data Continued….. SubstrateSub: Cat ratio Temp (deg C) Time (Hrs) Conv (%) Selectivity (%) 10,00014039798 25,000140398 50,00014038498
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Structural Integrity of Zinc - Polyoxometalate
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Proposed mechanism
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Very high Substrate Vs Catalyst Ratio Reaction without organic solvent – atom economy Applicable to a range of epoxides Polyoxometalate part is Recoverable and reusable First ever Polyoxometalate based catalyst system for this particular reaction Highlights M. Sankar, N. Tarte, P. Manikandan, Appl. Catal. A. 276 (2004) p.217. US Patent - 6,924,379 Indian Patent - Granted
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Catalytic System-II Si Si-O Si-O Si-O N N Si Si-OH Si-O Si-O N N OH I II and/or Si EtO EtO EtO NH N Si-OH Si-OH Si-OH + Silica Cl + Chloropropyl triethoxy silane Imidazole L. T. Aany Sofia, Asha Krishnan, M. Sankar, N. K. Kala Raj, P. Manikandan, P. R. Rajamohanan, and T. G. Ajithkumar* J. Phys. Chem. C 113 (2009), 21114.
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Si-NMR of Fumed SilicaSi-NMR of Functionalised Silica Solid State NMR Characterization
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13 C NMR of Functionalised Silica
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Reaction Data Temperature EffectRecycle Studies
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Catalyst Epoxide Temp/TimeEpox ConvCC Selec Si-ImidECH120 °C/4 h98 No CatalystECH120 °C/4 h<50 Si-ImidPO130 °C/10 h99 Si-ImidBO130 °C/10 h9994 Si-ImidSO130 °C/10 h7997 ECHPO BO SO Catalyst Activity
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Structural Stability – MAS-NMR 13 C 29 Si Fresh Recovered Fresh Recovered
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Proposed - Mechanism M.Sankar et.al., (Manuscript under preparation)
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Highlights Single Site – Heterogeneous Catalyst Recoverable and Reusable Easy to synthesize Relatively mild reaction condition
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CO 2 : 6-10 bar, Temp: 90-130 ºC, Time: 4-10 h Yield : > 96 %, Solvent:No Recoverable & Reusable: Yes R = H, Cl, CH 3 Cyclic Carbonate Summary
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Synthesis of Dimethyl carbonate
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Exp. Cond. EC/PC : 50mmol, Methanol : 500mmol Catalyst: 1gm p-Xylene : 1gm Time: 5hrs Sl. No. Subs Catalyst Temp o C DMC Yield(%) 1ECNa 2 WO 4.2H 2 O2579 2ECNa 2 WO 4.2H 2 O (I-Recov) 2578 3PCNa 2 WO 4.2H 2 O2523 4ECCaWO 4 2579 5ECLi 2 WO 4 2566 6ECK 2 WO 4 2571 7ECNa 2 VO 3 2579 Catalytic System-I
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Catalysis Data Effect of TemperatureHeterogeneous Catalyst
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Powder XRD IR Structural Integrity of Sodium Tungstate
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Adsorbed CH 3 O - CH 3 OH Adsorbed CH 3 O - Active Intermediate: IR and Raman Studies
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Proposed Mechanism DMC formation M. Sankar, N. Madhavan Nair, K.V.G.K. Murty, P. Manikandan, Appl. Catal. A. 312 (2006) p.108. US Patent – Applied Indian Patent - Applied
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Highlights Active at room temperature No CO 2 pressure – pot reaction Recoverable & Reusable No complicated synthesis
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Selective Oxidation using “Green” Oxidants Introduction: Au and Au-Pd nanoparticles based catalysts have been reported to be very effective for : Epoxidation of Alkenes: Hutchings et.al., Nature (2005). Direct synthesis of Hydrogen Peroxide: Hutchings et.al., Science (2009). Oxidation of Primary Alcohols: Hutchings et.al., Science (2006), In this Presentation: Oxidation of Benzyl Alcohol : Mechanistic Investigation Oxidation of Bio-renewable Feedstocks : Glycerol Oxidation
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Benzyl alcohol conversion and selectivity in benzaldehyde with the reaction time at 100 o C, 0.2 MPa O 2 pressure: () Au/TiO 2, ( )Pd/TiO 2, ( ) Au-Pd/TiO 2 ; solid symbols – conversion, open symbols – selectivity Science 2006 AuPd nanoparticles prepared by impregnation 1-50 nm Au-rich core, Pd-rich surface Oxidation of Benzyl Alcohol using Au-Pd supported on TiO 2 Aim is to understand the origin of Toluene in the “Solventless” oxidation of Benzyl alcohol and thereby “switching off” the toluene production
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Experimental 50 ml Glass Reactor Stirred at 1000 rpm – No mass transport limitations Analysed by GC using mesitylene as external standard Rates of the reaction were calculated for the first 10% conversion level Catalyst Synthesis: (Au-Pd)/TiO 2, Au/TiO 2, Pd/TiO 2 by Sol-immobilization technique 1 Catalytic Reaction (3 phase system: solid/liquid/gas) 1 J.A. Lopez-Sanchez, N. Dimitratos, P. Miedziak, E. Ntainjua, J.K. Edwards, D. Morgan, A.F. Carley, R. Tiruvalam, C.J. Kiely and G.J. Hutchings, Phys.Chem. Chem. Phys, 2008, 10, 1921.
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Initial rates of reaction under oxygen at 80 o C CatalystBenzyl AlcoholBenzaldehydeToluene d[BzOH]/dt ( 10 -7 mol s -1 ) R2R2 d[Ald]/dt ( 10 -7 mol s -1 ) R2R2 d[Tol]/dt ( 10 -7 mol s -1 ) R2R2 1%(Au-Pd)/TiO 2 -5.420 ± 0.460.9864.810 ± 0.460.9820.755 ± 0.1510.950 0.5%Au/TiO 2 -0.032 ± 0.00470.9890.0316 ± 0.00440.9900.000237 ± 0.00010.921 0.5%Pd/TiO 2 -0.376 ± 0.090.9470.359 ± 0.08570.9480.00158 ± 0.00640.869 Catalyst: 0.02g Benzyl Alcohol: 1g O 2 : 1 bar Stirring: 1000rpm Initial rates of reaction under He at 80 o C CatalystBenzyl AlcoholBenzaldehydeToluene d[BzOH]/dt ( 10 -7 mol s -1 ) R2R2 d[Ald]/dt ( 10 -7 mol s -1 ) R2R2 d[Tol]/dt ( 10 -7 mol s -1 ) R2R2 1%(Au-Pd)/TiO 2 - 0.795 ± 0.0430.9590.422 ± 0.024 0.9660.373 ± 0.027 0.941 0.5%Au/TiO 2 -0.0367 ± 0.00320.9920.0373 ± 0.002 0.9970.000494 ± 0.000114 0.951 0.5%Pd/TiO 2 - 0.404 ± 0.1300.9100.260 ± 0.078 0.9210.144 ± 0.056 0.877 Catalyst: 0.02g Benzyl Alcohol: 1g He: 1 bar Stirring: 1000rpm Monometallic versus Bimetallic Catalysts No reaction in the absence of catalyst
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Reaction of PhCH 2 OH versus PhCD 2 OH Rate of disappearance of benzyl alcohol ▲(Proton) ● (Deuterated) under 1 bar He Under Oxygen (1 bar) SubstrateBenzyl AlcoholBenzaldehydeToluene d[BzOH]/dt ( 10 -7 mol s -1 ) R2R2 d[Ald]/dt ( 10 -7 mol s -1 ) R2R2 d[Tol]/dt ( 10 -7 mol s -1 ) R2R2 PhCH 2 OH-5.42 ± 0.460.9864.808 ± 0.460.9820.755 ± 0.150.950 PhCD 2 OH-2.05 ± 0.140.9931.867 ± 0.130.9930.222 ± 0.030.974 KIE 2.652.58 3.41 Substrate: 1g Catalyst: 0.02g O 2 : 1bar Stirring: 1000 rpm Temp: 80 o C
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Deuterium NMR (coupled) of the reaction mixture (inset toluene peak magnified)
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GC- Mass analysis of the reaction mixture – Comparison of protonated toluene and deuterated toluene part alone shown for clarity.
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Effect of atmosphere on the initial rate of reaction Gas/PressBenzyl AlcoholBenzaldehydeToluene d[BzOH]/dt ( 10 -7 mol s -1 ) R2R2 d[Ald]/dt ( 10 -7 mol s -1 ) R2R2 d[Tol]/dt ( 10 -7 mol s -1 ) R2R2 He-0.795 ± 0.040.9590.422 ± 0.020.9660.373 ± 0.030.941 Air-2.288 ± 0.170.9891.454 ± 0.090.9920.832 ± 0.090.976 O 2 / 1 bar-5.420 ± 0.460.9864.808 ± 0.460.9820.755 ± 0.150.950 O 2 / 2 bar-6.440 ± 0.290.9965.803 ± 0.290.9960.595 ± 0.050.987 O 2 / 3 bar-6.313 ± 0.380.9955.862 ± 0.350.9950.464 ± 0.060.980 Benzyl Alcohol : 1g Catalyst: 0.02g Temp: 80 o C Stirring: 1000 rpm Pressure: 1bar
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Effect of dilution with o-xylene Lineweaver-Burk plot of initial rates versus formal concentration of benzyl alcohol Derive v max & K d K d ald << K d tol Active site for the two products Appears to be different
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PhCH 2 H C HOPh H C PhHO O O. H CO O. PhH H HO H H PHePO1 PO2 Speculation on mechanism & structure of precursor states PhCH 2 OH PhCH 2 OH CAT PHe PhCHO PhCH 3 PhCH 2 OH/O 2 CAT PO1 PO2 PhCHO PhCH 3 O 2 He M. Sankar et.al., Faraday Discussions, 2009 (In Press)
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Glycerol Oxidation – Possible Products
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Oxidation of Glycerol in an autoclave reactor using O 2 or aq. H 2 O 2 M.Sankar, N. Dimitratos,D. W. Knight, A. F. Carley,R. Tiruvalam,C. J. Kiely, D.Thomas,and G. J. Hutchings*, ChemSusChem, 2010 (In press)
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Acknowledgements Dr. P. Manikandan, NCL Pune Prof. Graham J Hutchings, Cardiff University Prof. David W Knight, Cardiff University Prof. Donald Bethell, Liverpool University Dr. S. Sivasanker, NCCR, Chennai Prof. B. Viswanathan, NCCR, Chennai EPSRC & CSIR
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