1. By Sudheer kethamreddy
DC Generator By
Sudheer kethamreddy

2. Principle operation of Generator
Whenever a conductor is moved within a magnetic field in such a way that the conductor cuts across magnetic lines of flux, voltage is generated in the conductor.
The AMOUNT of voltage generated depends on:
the strength of the magnetic field,
the angle at which the conductor cuts the magnetic field,
the speed at which the conductor is moved, and
the length of the conductor within the magnetic field

3. Principle of operation (Cont).
The POLARITY of the voltage depends on the direction of the magnetic lines of flux and the direction of movement of the conductor.
To determine the direction of current in a given situation, the LEFT-HAND RULE FOR GENERATORS is used.
thumb in the direction the conductor is being moved
forefinger in the direction of magnetic flux (from north to south)
middle finger will then point in the direction of current flow in an
external circuit to which the voltage is applied
Left Hand Rules

4. Single loop generator
The simplest elementary generator that can be built is an ac generator. Basic generating principles are most easily explained through the use of the elementary ac generator. For this reason, the ac generator will be discussed first. The dc generator will be discussed later.
An elementary generator consists of a wire loop mounted on the shaft, so that it can be rotated in a stationary magnetic field. This will produce an induced emf in the loop. Sliding contacts (brushes) connect the loop to an external circuit load in order to pick up or use the induced emf.

5. The pole pieces (marked N and S) provide the magnetic field
The pole pieces (marked N and S) provide the magnetic field. The pole pieces are shaped and positioned as shown to concentrate the magnetic field as close as possible to the wire loop.
The loop of wire that rotates through the field is called the ARMATURE. The ends of the armature loop are connected to rings called SLIP RINGS. They rotate with the armature.
The brushes, usually made of carbon, with wires attached to them, ride against the rings. The generated voltage appears across these brushes. (These brushes transfer power from the battery to the commutator as the motor spins – discussed later in dc elementary generator).

6. This position is called the NEUTRAL PLANE.
An end view of the shaft and wire loop is shown. At this particular instant, the loop of wire (the black and white conductors of the loop) is parallel to the magnetic lines of flux, and no cutting action is taking place. Since the lines of flux are not being cut by the loop, no emf is induced in the conductors, and the meter at this position indicates zero.
This position is called the NEUTRAL PLANE.
00 Position (Neutral Plane)

7. The shaft has been turned 900 clockwise, the conductors cut through more and more lines of flux, and voltage is induced in the conductor.
at a continually increasing angle , the induced emf in the conductors builds up from zero to a maximum value or peak value.
Observe that from 00 to 900, the black conductor cuts DOWN through the field. At the same time the white conductor cuts UP through the field. The induced emfs in the conductors are series-adding. This means the resultant voltage across the brushes (the terminal voltage) is the sum of the two induced voltages. The meter at position B reads maximum value.
900 Position

8. After another 900 of rotation, the loop has completed 1800 of rotation and is again parallel to the lines of flux. As the loop was turned, the voltage decreased until it again reached zero.
Note that : From 00 to 1800 the conductors of the armature loop have been moving in the same direction through the magnetic field. Therefore, the polarity of the induced voltage has remained the same
1800 Position

9. As the loop continues to turn, the conductors again cut the lines of magnetic flux.
This time, however, the conductor that previously cut through the flux lines of the south magnetic field is cutting the lines of the north magnetic field, and vice-versa.
Since the conductors are cutting the flux lines of opposite magnetic polarity, the polarity of the induced voltage reverses. After 270' of rotation, the loop has rotated to the position shown, and the maximum terminal voltage will be the same as it was from A to C except that the polarity is reversed.
2700 Position

10. The voltage decreased from its negative peak back to zero.
After another 900 of rotation, the loop has completed one rotation of 3600 and returned to its starting position.
The voltage decreased from its negative peak back to zero.
Notice that the voltage produced in the armature is an alternating polarity. The voltage produced in all rotating armatures is alternating voltage.
3600 Position

11. Observes The meter direction - The conductors of the armature loop
Direction of the current flow
Output voltage :
of an elementary generator
during one revolution

12. THE ELEMENTARY DC GENERATOR:
Since DC generators must produce DC current instead of AC current, a device must be used to change the AC voltage produced in the armature windings into DC voltage. This job is performed by the commutator.
The commutator is constructed from a copper ring split into segments with insulating material between the segments (See next page). Brushes riding against the commutator segments carry the power to the outside circuit.
The commutator in a dc generator replaces the slip rings of the ac generator. This is the main difference in their construction. The commutator mechanically reverses the armature loop connections to the external circuit.

13. The diagram at the right shows how the Commutator and brushes work together to let current flow to the electromagnet, and also to flip the direction that the electrons are flowing at just the right moment. The contacts of the Commutator are attached to the axle of the electromagnet, so they spin with the magnet. The brushes are just two pieces of springy metal or carbon that make contact with the contacts of the Commutator.
Through this process the Commutator changes the generated ac voltage to a pulsating dc voltage which also known as commutation process.

14. THE ELEMENTARY DC GENERATOR
The loop is parallel to the magnetic lines of flux, and no voltage is induced in the loop
Note that the brushes make contact with both of the Commutator segments at this time. The position is called neutral plane.
00 Position (DC Neutral Plane)

15. As the loop rotates, the conductors begin to cut through the magnetic lines of flux.
The conductor cutting through the south magnetic field is connected to the positive brush, and the conductor cutting through the north magnetic field is connected to the negative brush.
Since the loop is cutting lines of flux, a voltage is induced into the loop. After 900 of rotation, the voltage reaches its most positive point.
900 Position (DC)

16. As the loop continues to rotate, the voltage decreases to zero.
After 1800 of rotation, the conductors are again parallel to the lines of flux, and no voltage is induced in the loop.
Note that the brushes again make contact with both segments of the Commutator at the time when there is no induced voltage in the conductors
1800 Position (DC)

17. During the next 900 of rotation, the conductors again cut through the magnetic lines of flux.
This time, however, the conductor that previously cut through the south magnetic field is now cutting the flux lines of the north field, and vice-versa. .
Since these conductors are cutting the lines of flux of opposite magnetic polarities, the polarity of induced voltage is different for each of the conductors. The commutator, however, maintains the correct polarity to each brush.
The conductor cutting through the north magnetic field will always be connected to the negative brush, and the conductor cutting through the south field will always be connected to the positive brush.
Since the polarity at the brushes has remained constant, the voltage will increase to its peak value in the same direction.
2700 Position (DC)

18. As the loop continues to rotate, the induced voltage again decreases to zero when the conductors become parallel to the magnetic lines of flux.
Notice that during this 3600 rotation of the loop the polarity of voltage remained the same for both halves of the waveform. This is called rectified DC voltage.
The voltage is pulsating. It does turn on and off, but it never reverses polarity. Since the polarity for each brush remains constant, the output voltage is DC.
00 Position (DC Neutral Plane)

19. The conductors of the armature loop
Observes
The meter
direction
The conductors of the armature loop
Direction of the current flow

20. Effects of additional turns
To increase the amount of output voltage, it is common practice to increase the number of turns of wire for each loop.
If a loop contains 20 turns of wire, the induced voltage will be 20 times greater than that for a single-loop conductor.
The reason for this is that each loop is connected in series with the other loops. Since the loops form a series path, the voltage induced in the loops will add.
In this example, if each loop has an induced voltage of 2V, the total voltage for this winding would be 40V (2V x 20 loops = 40 V).

21. Effects of additional coils
When more than one loop is used, the average output voltage is higher and there is less pulsation of the rectified voltage.
Since there are four segments in the Commutator, a new segment passes each brush every 900 instead of every 1800.
Since there are now four Commutator segments in the Commutator and only two brushes, the voltage cannot fall any lower than at point A.
Therefore, the ripple is limited to the rise and fall between points A and B on the graph. By adding more armature coils, the ripple effect can be further reduced. Decreasing ripple in this way increases the effective voltage of the output.

22. The Practical DC Generator
The actual construction and operation of a practical dc generator differs somewhat from our elementary generators
Nearly all practical generators use electromagnetic poles instead of the permanent magnets used in our elementary generator
The main advantages of using electromagnetic poles are:
(1) increased field strength and
(2) possible to control the strength of the fields. By varying the input voltage, the field strength is varied. By varying the field strength, the output voltage of the generator can be controlled.

23. When the plane of the coil is at right angle (0 degrees)to line of flux ,then the flux linked with the coil is maximum but rate of change of flux is minimum.
When the plane of the coil is at 90 degrees to the line of flux, then the flux linked with the coil is minimum but rate of change of flux is maximum.

24. Split rings diagram:

25. Practical generator and its parts
Practical generator has the folloing parts:
Yoke /Magnetic frame
Pole cores and Pole shoes
Pole coils and field coils
Armature core
Armature conductor
Commutator
Brushes and Barings

26. Practical generator diagram

27. Yoke:
It provides mechanical support for the poles and act as a protecting cover for the machine
It carries the magnetic flux produced by the poles
For smaller machines Yokes are made up of cast iron.
For larger machines cast steel is employed.

28. Pole core and pole shoes
Pole shoes used for:
They spread out the flux in air gap and also being of larger cross section reduce the reluctance of the magnetic path
They support the existing coils(field coils).
Pole core:
It’s a solid piece made of cast steel but the pole shoe is laminated and is fastened to the pole face by means of counter sunk screws.
In modern design, the complete pole core and pole shoes are built of thin lamination of annealed steel which are riveted together under hydraulic pressure.

29. The two ways to attach pole shoes to yoke:
Pole is screwed to yoke and
holding screws are bolted in to a steel bar which passes through the pole across the lamination.
the diagrams for both is shown below

30. Pole coe and shoe

31. Pole coils:
The pole coils/field coils , which consists of copper wire that wound in correct dimensions and are kept at the place over the core.
When current passes through the coils , they electromagnetise the poles which produce the necessary flux that is cut by revolving armature conductor.

32. Armature core:
It houses the armature conductors and causes them to rotate then the coils cut the magnetic flux .
It is a cylindrical shaped and can be made of circular steel discs laminations and are keyed to a shaft.
The shafts are die cut or punched on the outer periphery of the disc.
In small machines the armature stampings are directly keyed to shaft.

33. Laminations are perforated for air ducts which permits the axial flow of air through armature for cooling purpose. The main purpose of lamination is to reduce the eddy current losses.

34. Types of slots: Fully closed Semi closed Open

35. Armature winding:
First the coil is wound and can be pulled to a needed shape by using coil puller.
Various conductors of the coil are insulated from each other.
The conductors are placed in slots with an insulating material between coil and core.

36. Commutator: Commutator collects the current from armature windings.
It rectifies the alternating current induced in the armature conductors in to unidirectional current in the load.
In this no. os segments equals to armature coils.
Each segment is insulated with mica/insulator.
Each segment is connected to armature conductor by using copper lugs/strips.

37. Brushes and bearings:
Brushes are used to collect current from Commutator . these are made of graphite /carbon.
They are in rectangular shape and can hold by using brush holders usually of box type Varity.
The number of brushes per spindle depends on the magnitude of the current to be collected from the Commutator.
Ball Barings are mostly used because of their reliability

38. Pole pitch:
I t can be defined as periphery of the armature divided by no. of poles of the generator(the distance between two adjacent poles).
Pole pitch is equal to no. of armature conductors per pole.

39. Types of generators: Saperately exited generator Self exited generator
Series generator
Shunt generator
Compound wound generator
i) Short shunt generator
ii) Long shunt generator

40. Saparately exited generator: in this field magnets are energised using external source.

41. Self exited generator: in this the field windings are energised by the current produced by them itself. Series generator:
I L=ia
Eg=v-ia(ra+rse)
Req=rse+ra

42. Shunt generator:
I L=ia-ish
Eg=v-iara-ish*rsh
Req=rsh*ra/(rsh+ra)

43. Compound generator: long shunt generator
I L=ia-ish
Eg=v-iara-ish*rsh
Req=rsh*ra/(rsh+ra)

44. Short shunt generator:.