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Air Products Solutions for EN1090 13 th of November 2014 Air Products Internal Use Only Name of speaker.

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Presentation on theme: "Air Products Solutions for EN1090 13 th of November 2014 Air Products Internal Use Only Name of speaker."— Presentation transcript:

1 Air Products Solutions for EN1090 13 th of November 2014 Air Products Internal Use Only Name of speaker

2 CE Marking of construction products was introduced in the Construction Products Directive (CPD) in 1989. The CPD was a European Directive that seeks to remove barriers to trade and applies to all construction products permanently incorporated into ‘construction works’. This included steel products such as steel, stainless steel or aluminium sections, structural bolts, welding consumables and fabricated steel components that are used in buildings, bridges, highways and other civil engineering structures. Air Products Internal Use Only Background

3 On 1 st July 2013 the CPD was replaced by another piece of EU legislation called the Construction Products Regulation (CPR). The main change is that unlike a European directive, a European regulation is mandatory in all member states. The Construction Products Regulation (CPR) requires structural steel (including stainless steel) and aluminium products to be CE marked. EN1090 is a supporting standard which sets the requirements for conformity assessment of steel and aluminium structural components Air Products Internal Use Only Construction Products Regulations

4 EN 1090 comprises three parts: -EN 1090-1: Requirements for conformity assessment for structural components (CE marking) -EN 1090-2: Technical requirements for the execution of steel/ stainless steel structures -EN 1090-3: Technical requirements for the execution of aluminium structures Air Products Internal Use Only EN1090

5 The CPR makes it clear that CE Marking applies throughout the supply chain. It imposes certain legal requirements on all manufactures, importers and distributors who bring constructions or parts into the market. Manufacturer’s (Air Products’ customers) requirements include: -Draw up a Declaration of Performance (DoP) -Draw up technical documentation describing all relevant elements related to the required system of assessment and verification of constancy of performance -Maintain a certified Factory Production Control system -All products must bear the name and address of the manufacturer -Affix the CE Marking -Keep technical documentation Air Products Internal Use Only Implications & Requirements of CE marking for customers

6 Implementation of a Factory Production Control (FPC) system that meets the requirements of ISO 9001 (or similar quality management system) -Must be independently assessed and certified by a Notified Body Appointment of a Responsible Welding Co-ordinator (RWC) Certified welder competences and qualifications Implementation of Welding Procedure Specifications (WPS) and Welding Procedure Qualification Records (WPQR) Air Products Internal Use Only Implications & Requirements of EN1090 for customers

7 What happens if companies don’t comply? No certification, no business! It is illegal to trade fabricated structural products on the European market without CE marking Failure to CE mark, or incorrect CE marking, is a criminal offence Business owners risk a fine, imprisonment or both, and the company may be: -closed until the proper certification is in place -forced to recall non-compliant products already on the market 7 Air Products Internal Use Only

8 All Air Products’ weld process (shielding) gases conform to ISO14175, which is an International Standard which details the specification and classification of gases for welding and cutting All standard and Maxx ® / Linx ® gases can be used to produce production products that require CE marking (2 components/ 3 components) Air Products Internal Use Only Air Products’ gas meets requirements Meeting CE marking requirements (Fully implemented by 1st July 2014) Manufacture to EN1090 Fabrication processes qualified & Personnel to ISO 15614 Shielding gases specified to ISO14175

9 Over time, our all welding gas cylinder/pack labels will also detail that gases conform to ISO14175 MetFab Product Database and Certificate of Conformance available to demonstrate conformity of all welding products to ISO14175 Air Products Internal Use Only Air Products’ gas meets requirements

10 How Air Products can help as an Expert of EN1090 ? Air Products Internal Use Only Gas solutions Expert guidance

11 How Air Products can help – Gas solutions – Products compliance Air Products’ shielding gases conform to EN ISO 14175 International quality standard for gases and gas mixtures used in welding and related applications Designation provides an assurance of quality and refers users to detailed information on tolerances, purity and reactivity Welding gas cylinder/pack labels will also be labelled to indicate conformance Certificate of Conformance available on demand Currently developing standard WPSs and WPQRs based on Maxx® gases (2 and 3 components) with OEM’s Air Products Internal Use Only

12 How Air Products can help – Gas solutions – Product database Available from Metfab Portal The first time you logged on, you will need to click on the ‘Register’ button: Air Products Internal Use Only

13 How Air Products can help – Gas solutions – Product database Available from Metfab Portal http://www.apspecs.co.uk/ The first time you logged on, you will need to click on the ‘Register’ button: Air Products Internal Use Only

14 How Air Products can help – Gas solutions – Product database Available from Metfab Portal http://www.apspecs.co.uk/ Air Products Internal Use Only

15 1.Sheet unique to ISO14175 classification 2.‘Marketing phrase’ for Maxx®/Linx® gases 3.ISO14175 explained (using example from the respective classification) 4.Maxx®/Linx® gases: cylinders & packs 5.Standard gases cylinders & packs 6.Image of the cylinder & pack sizes on the page 7.Cylinder & pack sizes dimensions / weight of packages on the page 3 1 2 4 5 6 7

16 How Air Products can help – Gas solution – CofC Database will be available soon to create Certificate of Conformance for every metfab gas This certificate reflects AP gas conformance to ISO 14175 and can be used in addition to Products sheets and MSDS gb5475appp/qf/apps/certificate/Certificate.php For test, used PO 10007340679 and Language = English Air Products Internal Use Only

17 1 1.Product information as cyl size, valve, weight... 2.PR code, analyses date, Order number... 3.Batch analysis details, link to opdep 4.Product certification (including ISO 14175) and AP ISO certification 5.Explanation on analysis method 2 3 4 5

18 How Air Products can help – Welding procedures Maxx ® gas had approved WPS Can be used by customers as a starting point for procedure approvals as required 18 Air Products Internal Use Only

19 How Air Products can help – Welding procedures All Maxx ® gas had a specific doc explaining these details 19 Air Products Internal Use Only

20 How Air Products can help– Expert guidance Support from Applications Specialists to help customers navigate demands of EN 1090 -Familiarisation with the new standard -Assistance with selection of execution class(es) and understanding their requirements -Training, process audits and proof-of-concept trials -Gas audits and documentation Mini Arc Logger (MAL II) welding monitor for recording and documenting WPS -Full on-site traceability of welding parameters with the ability to export data for reporting -Suitable for monitoring welding procedures and qualifying welders 20 Air Products Internal Use Only

21 Thank You Air Products Internal Use Only


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