Presentation on theme: "DISTRIBUTION UNLIMITED"— Presentation transcript:
1 DISTRIBUTION UNLIMITED AOT Gun Advanced Modular Gun Large-Caliber High Velocity Launcher Redefining – “Faster Than A Speeding Bullet” Presented by Applied Ordnance Technology 39th NDIA Guns & Ammunition Conference Baltimore, MD April 2204DISTRIBUTION UNLIMITED
2 PERFORMANCE PROJECT HISTORY DESIGN TESTING Proof-of-Concept OutlinePERFORMANCEPROJECT HISTORYDESIGNTESTINGProof-of-ConceptDynamic Setback TestBarrel Joint TestPROJECT OBJECTIVESBroken Breech Design which enables different chamber sizes and diff. Barrel lengths to be tested on the same platform. Integrated loading system to accommodate the various chambers. Benefits – 1. Longer Range 2. Higher muzzle velocity.AOT Gun or XLR
3 Muzzle Velocities of Large Caliber Guns AOT Gun PerformanceMuzzle VelocitiesofLarge Caliber Guns10111. Rail Gun 2,500 m/s2. AOT Gun 2,400 m/s3. 16” HARP 2,100 m/s4. Paris Gun 2,000 m/s5. 7” HARP 1,650 m/s6. MK45 Mod 4 1,050 m/s7. AGS 155mm 825 m/s8. M mm 822 m/s9. MK7 16” 820 m/s10. MK45 Mod m/s11. 8” Howitzer 595 m/s12. M mm 550 m/s93421812> 2 km/s571.00 – 1.4960.50 – 0.990 – 0.49
4 Energy Levels of Large Caliber Guns AOT Gun PerformanceEnergy LevelsofLarge Caliber Guns81. MK7 16” 335 MJ2. Paris Gun 240 MJ3. AOT Gun 80 MJ4. Rail Gun 64 MJ5. 16” HARP 40 MJ6. 7” HARP 37 MJ7. 8” Howitzer 22 MJ8. AGS 155mm 20 MJ9. MK45 Mod 4 18 MJ10. M mm 15 MJ11. MK45 Mod 2 11MJ12. M mm 4 MJ9271>200 MJ3MJ1246550-99 MJ1026-49 MJ110-25 MJ
5 History - Project Origins NSFS Objective:Long Range 40-60nmVolume Fire from the SeaTimely ResponseDeep StrikeNavy Submitted SBIR Topic in 1996 for Vertical Gun SystemAOT was awarded a Phase I contract and the rest is historyArsenal Ship
6 History - AOT’s Solution AOT designed a high energy, high-pressure, large-volume,chemical gun system.High Energy, High Velocity, High PressureSeparable ChamberMultiple, Large Volume ChambersDisposable Sealing CartridgeSegmented BarrelPatent 6,571,676XLR Concept
7 Disposable Sealing Cartridge Alternate Propellants (e.g., light gas) Design - InnovationsSeparable ChamberRemovable ChamberDisposable Sealing CartridgeAlternate Propellants (e.g., light gas)Modular ChambersMultiple ChambersChambers of Different VolumesLoading from TopSegmented, Smoothbore BarrelVarying Barrel LengthModular Gun ConfigurationsThe XLR gun design breaks away from traditional large caliber guns. The XLR gun is a high energy, high-pressure, large chamber volume, chemical vertical gun system. The gun is capable of 100,000 psi chamber operating pressure; typical guns nominal operate at 60,000 psi. The energy level achievable is 3 times that of fielded guns today. The gun can launch a projectile at speeds above 4,500 mph. (MACH 6).The XLR possesses many features which produce a unique design. The design innovations resulted in a modular gun design; long, segmented barrel; top chamber loading; a turntable for support two chambers; a separable chamber, and a replaceable chambrage sealing cartridge.The gun system consists of two major assemblies. The first is the cannon assembly, which comprises of the barrel/chamber connector, recoil cylinders, barrel support structure and barrel segments. The second is the turntable, which contains the chambers and projectile rammersSeparable Chamber (shown in yellow)Chambrage Seal Cartridge
8 Design - Modular Test Gun Upgrades During Phase III, the XLR design became modular. Since the design used a separable chamber and segmented barrels, a variety of gun configurations are permissible. Different volume chambers could be used to optimize a prop charge for a given projectile and increase gun performance. Mono-bloc barrels are used so that varying barrels could be used and to make the barrels interchangeable.Three configurations were designed. Gun performance could be increased by adding additional (modular) hardware.The recoil cylinders are sized to handle the recoiling forces of each configuration; replacing them is not necessary.
9 Versatile Multiple Uses Large Caliber Design - FAB FEATURE ADVANTAGE BENEFITModular DesignMultiple Gun Sizes(different chambers and varying barrel length)Adaptable Design to Many Different RequirementsTailor Gun Performance ParametersReplaceable Chambrage Sealing CartridgeProtects Forcing Cone AreaIdeal Test Article for Gun Technology ExperimentsMultiple ChambersMore than One Chamber Can be Used; Different Volumes PermissibleNot Locked into a Given Chamber VolumeLarge Volume ChamberLarge Quantity of PropellantHigh EnergySegmented BarrelsLong Barrel LengthTest Barrel SegmentHigh Muzzle VelocityReduced CostLarge Caliber SizeLaunch Tactical ProjectilesConduct Full Scale TestingWhy develop the XLR? The XLR innovations and unique features resulted in a modular gun design. Its modular provides its flexibility and adaptability to an ever-changing DoD environment. The XLR’s modularity is its advantage over other test guns. The table below briefly describes the XLR’s features, advantages and benefits.
10 Special Thanks to Benét Labs for Supporting Test. POC Test 2003Evaluated 2 Seal Config.O-ring designNon o-ring DesignShots at KSI PressuresOver 60 shots conductedMultiple Shots on Some SealsOne Seal Subjected to 40 ShotsBoth Seal Config. Held PressureTest 100% SuccessfulSealing Cartridge(o-ring config. shown on left)Configuration of possible multiple barrel lengths and chamber volumes.S/N 03 After6 ShotsS/N 01 After 1 ShotSpecial Thanks to Benét Labs for Supporting Test.
11 Verification Test - Setback Test IPT - AOT, Dahlgren, Indian HeadDahlgren Gun MountFull-scale TestingNozzle/Throttle to Simulate P-t CurveSealing Cartridge PerformanceChamber Pressures Up to 100 KSIChamber/Barrel Interface MotionChamber Connection26 kg Prop ChargeConfiguration of possible multiple barrel lengths and chamber volumes.Test FixtureTest Fixture Simulation
12 Setback Test Simulation Configuration of possible multiple barrel lengths and chamber volumes.
13 Setback Test Simulation Configuration of possible multiple barrel lengths and chamber volumes.
14 (Used in Verification Testing) Test Fixture HardwareChamber In Production(Used in Verification Testing)1. Chamber Design2. Drawing3. Billet Being Saw CutThis sequence of pictures shows the evolution of the chamber that will be used for the Dynamic Setback Test. The chamber is being processed in the states of Pennsylvania, Massachusetts and Maryland.4. Billet Out of Furnace5. Billet During Shaping(chamber billet on left)6. Chamber Rough Shape
15 Barrel/Chamber Coupler (Used in Verification Testing) Test Fixture HardwareBarrel/Chamber Coupler(Used in Verification Testing)1. Coupler Design2. Coupler FEA3. DrawingThis sequence of pictures shows the evolution of the barrel/chamber coupler that will be used for the Dynamic Setback Test. The coupler is being processed in the states of Pennsylvania and Maryland.4. Billet After Saw Cut5. Coupler in Furnace6. Rough Machine
16 Verification Test - Barrel Joint Test IPT - AOT, Dahlgren, Indian HeadAttach Barrel Segment to Existing Test FixtureContinued Evaluation of Sealing Cartridge PerformanceChamber Pressures Up to 80 KSIChamber/Barrel Interface MotionCombustible Cartridge CaseBarrel Joint SealConfiguration of possible multiple barrel lengths and chamber volumes.
17 Upcoming Activities 2004 Verification Test - Setback NACO Prop Charge 2005Verification Test - Barrel JointUse XLR Mod 0 (5”/70-cal., < 2km/s)EX-99 Prop ChargeWear & Erosion TestingBuild XLR Mod 1 (100-cal., < 2.4km/s)Configuration of possible multiple barrel lengths and chamber volumes.2006Indian Head’s Advanced Propellants (co-layered Propellant Configurations; High Nitrogen Ingredients for Reduced Erosivity)Use XLR Mod 1Build XLR Mod 2 (200-cal., > 2.5 km/sec possible)
18 Gun Instrumentation & Safety Systems Wear & Erosion Mitigation Project ObjectivesGun Instrumentation & Safety SystemsWear & Erosion MitigationBarrel Coatings/LinersLightweight Barrel MaterialsIgnition SystemsAdvanced Chemical PropellantsAdvanced ProjectilesThe project objective is to provide the DoD community with a high energy, high pressure, high velocity TEST GUN for advancing gun technology.
19 Applied Ordnance Technology, Inc. 103 Paul Mellon Court, Suite A Contact AOTApplied Ordnance Technology, Inc.103 Paul Mellon Court, Suite AWaldorf, MD 20602Steve Coladonato,At the Conference:George WilsonMark AdamsSteve ColadonatoSteve Adams