1. Innovation Intelligence ® Section 6 Meshing in SimLab

2. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Meshing Process Import CAD model Open Meshing Application Surface mesh the CAD model Check surface mesh Water tight check Element overlap check Element quality check Fix errors in surface mesh Manual cleanup Automated cleanup Volume mesh Verify element quality

3. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Step 1: Import the CAD model When importing the model, the user will be prompted for the unit selection as per their need. There are options to import solid bodies, sheet bodies and wire bodies. The Parasolid model can be imported as facets. The overlapping faces of the Parasolid parts can be imprinted during import.

4. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Step 1: Import the CAD model

5. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Step 2: Open Meshing Toolbar To open meshing tool bar select Applications | Meshing from the Menu Bar. Meshing Toolbar

6. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Step 3: Surface Mesh Select “Surface/Curve Mesh” in the Meshing Tool Bar to open the Surface Mesh dialog box. Select Entities ( Body or Face). Enter the desired mesh parameters and select OK.

7. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. The Body is surface meshed. A new model is created with the meshed body. Step 3: Surface Mesh

8. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Water Tight Check: There should be no cracks in the surface mesh. Use “Free Edge” function in Meshing tool bar to find the free edges. Element Intersection Check: After surface mesh, the elements should not intersect / overlap with each other. Use “Elem Intersection” function in Meshing tool bar to find intersection. Tri-Quality check: As a default, the surface mesher will generate a tri mesh that has an aspect ratio of 10. This can be modified to suit the quality criteria. Use “Q Check” function in the Meshing tool bar to check the quality of the Tri elements. Step 4: Surface Mesh Check

9. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. If any of the check fails, use cleanup tool to clean up the mesh. Clean up can be done using both Automated tools and Manual tools. Automated Cleanup Fill Crack – Used to fill the cracks in the body. Fill Holes – Used to fill holes in the body. Auto QuadClean – Used to clean up the Quad mesh. Step 5: Surface Mesh Cleanup

10. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Manual Cleanup Create Element Split Swap Collapse Equivalence Combine 2Tris to Quad Split Quad to Tris Delete Element Update Layers Step 5: Surface Mesh Cleanup

11. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Select “Volume Mesh” from the Meshing tool bar to open the volume mesh dialog box. Specify the desired element type, average element size and element quality parameters. Select OK to generate the volume mesh. Step 6: Volume Mesh

12. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Step 6: Volume Mesh

13. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Right click on the Volume mesh body in the tree view and select Properties to show details of the meshed body. Step 6: Volume Mesh

14. Copyright © 2012 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved. Use Q Check tools in Mesh toolbar to verify element quality. The elements that fails for particular quality criteria can be found, displayed and cleaned automatically. Step 7: Check Quality