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Published byBennett Willis Modified over 8 years ago
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Value Based Asset Management Smart Asset Management
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Business Statements Objective Basic Concept Document Comparative Benefits To Management Planning & Support Getting Started Develop A Plan Implementing Plan Document Results Communications Discussion Items
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Most Companies: Are Implementing ERP Systems ERP Systems Do NOT Address Asset Accountability Or The Cost Of Ownership Of Assets Company Assets Government Assets Customer Property ERP Systems Do NOT Address Property Management Regulatory Requirements Are NOT Aware Of The Cost To Acquire, Manage And Dispose Of Assets Business Statements
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Managing Assets Costs 3 To 4 Times More Than The Management Perception Most Costs Can Be Reduced Or Eliminated With A Total Asset Management System: Cataloged Assets Single Database Integrated Processes Accountability & Responsibility Must Be Well Defined Business Statements
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Most Companies: Do Not Recognize The Significant Resource & Cost Now Spent To Manage Assets Through The Life Cycle (Cost Of Ownership) Property Management Facilities Calibration Maintenance Retirement & Disposal Accounting Depreciation Taxes Insurance Physical Inventory Etc. Business Statements
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Implement A Single COTS Accountability System & Proactive Processes For The Management And Control Of ALL Assets. Eliminate All Systems That Overlap, Duplicate Or Are Maintained To Satisfy Individual User Needs Integrate All Systems Necessary To Provide Data Needed To Accomplish Accountability & Responsibility Implement Tools That Drive Consistency Data Base Discipline Catalog Assets Drive Effective Solutions That Streamline Processes, Improve Efficiency, Substantially Reduce Cost And Generate Revenue! Objective
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Implement A Single COTS Accountability System For The Management And Control Of All Assets. Most Corporations Are Directing Commercial Of The Shelf Solutions. Corporations Are Slashing Software Development Budgets Company Solutions Do NOT Stand The Test Of Time Maintenance & Upgrade Funding Is NOT Supported Resource Support Is Erratic At Best System Documentation Is Poor Or Non-existent Company Solutions Cost More To Develop, Upgrade And Maintain Objective
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Eliminate All Systems That Overlap, Duplicate Or Are Maintained To Satisfy Individual User Needs With No Benefit Eliminate All Sub Systems Required To Manage Assets Maintenance Calibration Disposition Access Databases Excel Spreadsheets Subcontractor Control Objective
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Eliminate All Systems That Overlap, Duplicate Or Are Maintained To Satisfy Individual User Needs Chose A Solution That Can Be Integrated With The Company’s ERP System For Key Interfaces Material Accounting Contracts EH&S Export Control Objective
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The Purchase Of Capital Assets Adds $$$$ To The Investment Portion Of The ROI Equation The Same Capital Assets After Purchase Add Costs Annually (Cost Of Ownership) Which Are Part Of The General & Administrative Costs (G&A) Costs Of The Organization Basic Concept
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G & A = A Dollar For Dollar Reduction In Operating Profit = Return Basic Concept
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Cost Of Ownership Basic Concept
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Initial Evaluation Assets were costing the company Over $10M annually $7M in equipment-related costs o $3.5M in engineering productivity impacts Equipment resources were not being effectively managed. Assets were held by departments as “Just in Case” inventories and reactive processes fueled inefficiencies Implementing and institutionalizing a solution, due to logistics, expertise and deep seated and habitual hoarding practices of the engineering products, would not be a trivial task Document Comparative Benefits Hi Tech Company
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Results Utilization more than tripled, reducing the inventory from 19,000 assets to just 11,600 Capital expenditures were reduced from $9.6M to $1.7M Control of assets was dramatically improved: o Write-offs were reduced from $800K to less than $8K o Past due calibrations went from 10.5% to 1% Product delivery time was reduced by 20 % Document Comparative Benefits Hi Tech Company
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Significant improvement in efficiency was achieved: o Bench-to-Bench calibration time was reduced from 10 days to 2 days o Equipment lead-time from user request to arrival of equipment was reduced from 16 weeks to less than 1 day o 20 man years of productivity were saved each year Document Comparative Benefits Hi Tech Company
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Initial Evaluation 24 separate databases/spreadsheets were being managed in addition to the capital asset database Over 30 different labs were working on programs Equipment utilization was measured at 9% Nearly half the equipment was no longer supported by the Calibration lab putting projects and schedule at risk Test equipment was not standardized across labs and programs decreasing the likelihood of sharing Engineers were fearful that they would not be in control and would not have equipment to do their jobs Document Comparative Benefits Defense Firm
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Results Utilization nearly tripled going from 9% to 26% Total Inventory was reduced by35% Capital expenditures were reduced to 75% of historical norms The inventory of obsolete unsupported equipment was reduced by 50% Lab space was freed up allowing for growth needed by the contractor The capital approval process was streamlined; over 95% of all requests are fulfilled through re-deployments from current inventory ROI increased and cash flow savings exceeded the goal Capital is available to acquire state of the art equipment required to meet increased demands Document Comparative Benefits Defense Firm
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What We Found: Document Comparative Benefits Personal Experience
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Majority Of Capital Assets: Were Outdated Or Obsolete Had Been Acquired For Only One Requirement Were NOT Shared Utilization Rates Were 20% At Best Lack Of Coordination Between Engineering & Operations Multiple System Improvement Opportunities Multiple Record Systems In Use With No Integration Significant Cost Savings Opportunities Document Comparative Benefits Personal Experience
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What We Did Implement 3 Phase Plan Improve Processes Implement Integrated Data Base New COTS Software (AssetSmart) Must Have Data Discipline Controls Must Have Standard Catalog Capability Including New Asset Updates Improve Asset Utilization Capital Expense Document Comparative Benefits Personal Experience
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Phase I Implemented Over 50 Process Improvements Resulted In $21.3 Million In Cost Savings Phase II Consolidated Over 35 Systems Into AssetSmart Resulted In $5.2 Million In Cost Savings Phase III Improved Utilization From 20% to 42% Resulted In $11 Million Total Cost Savings = $37.5 In Cost Savings Document Comparative Benefits Personal Experience
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Cost Savings By Phase Document Comparative Benefits Personal Experience
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Total Cost Savings Document Comparative Benefits Personal Experience
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Senior Management In All Departments Capital Budget Resource Expense Information Technology IT Development Administration Software Support Planning & Support
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Key Functional Areas General Accounting Calibration & Maintenance Security Production/Operations Engineering Material Management Receiving/Shipping Depot/Spares Operations Planning & Support
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Obtain Management Support Ensure IT Priority For Resource And Administrative Support Involve All Functional Departments In Design & Implementation Plan Make Sure They Understand & Accept Responsibilities Place Responsibility With Physical Custody Receipt/Disposition With Property Management User Responsible For Day To Day Accountability Assign Custodians Only When They Can Control & Be Responsible! Planning & Support
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Develop A Total Property Management Plan Develop A Master Plan For All Areas Develop Software Requirements Ensure Data Element Control Ensure Asset Catalog Capability Including Updates Ensure Catalog Includes Technical Specifications For Assets Identify Areas For Automation Electronic Movement Automated Forms Integration Of Responsibilities Getting Started
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Develop A GAP Analysis For All Software Capability Include All Functional Area Data Elements Are Included Include Data Element Control Capability Include Asset Description Control Include Asset Utilization Capability Include Regulatory Report Capability Include Ad Hoc Reporting Capability Include Automated Forms Capability Sample GAP Analysis Sample GAP Analysis file://localhost/Users/robertmcfarland/Desktop/Smart Asset Management/Sample GAP.xls file://localhost/Users/robertmcfarland/Desktop/Smart Asset Management/Sample GAP.xls Getting Started
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Conduct GAP Analysis Develop Scoring Plan Based On Priorities Required For Compliance Required For Functionality Required For Control Required For Integration Required For Improvement Improves Efficiency Improves Accountability Improves Accuracy Nice To Have Getting Started
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Conduct GAP Analysis Chose At Least 3 Potential Suppliers And Score Results Based Established Priorities Include All Supplier Input Not Included In GAP Analysis Decide If New Input Is Relevant Add Requirements As Determined By Team Request Input From All Suppliers For New GAP Analysis Requirements Obtain Supplier References !!! Getting Started
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Make Sure To Ask For References And Make Sure They Are Checked Out In Detail Conduct Final Analysis And Team Decision Make Final Software Decision Communicate Software Decision: Team Users Management Getting Started
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Develop A Comprehensive Plan Start Plan As Soon As Management Approval Is Secured Include ALL Required Actions Be Specific Assign Individual Responsibility For Each Action Make Sure All Actions Are Broken Out Independent Actions Dependent Actions Assign Time Frames For Start & Completion Actions Develop A Plan
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Make Sure To Communicate With All Employees!! Formal Periodic Team Reports Formal Management Reviews Include All Issues & Problems Test, Test & Test Notify All Users Of Key Events Process Improvement Implementation Dates New System Testing Dates New System Go Live Dates Develop A Plan
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Keep Communication Lines Open: Team Management Custodians & Users Be Open To Changes When Necessary Regulatory Changes Customer Input Internal External Implementing The Plan
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Provide Periodic Management Briefing Of Results Process Improvements Integration Successes Utilization Improvements Performance To Schedule Performance To Budget Any Obstacles Or Changes Make Sure There Are No Management Surprises Document Results
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Communicate With Team On All Issues Communicate With Users E-mail Employee Bulletins Awareness Posters Communicate Across Company Peers At Other Divisions Property Management Council Document Results
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Market Your Program & Results Create Standard Formats For Each Improvement Ensure Consistency Ensure Clarification Of Each Objective Define The Objective Explain All calculations Automate Results Include Metrics Sample Format & Tracking System Sample Format & Tracking System file://localhost/Users/robertmcfarland/Desktop/Smart Asset Management/AMC-Metric Template.xlsx file://localhost/Users/robertmcfarland/Desktop/Smart Asset Management/AMC-Metric Template.xlsx Document Results
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Maintain Company Awareness Across The Company Consider Corporate “Best Practice” Programs We Received A Best Practice For Our Program Provide Visibility Company Wide Program Website Corporate Property Website Maintain A Narrative Report To Be Used For Corporate And Professional Publication Sample Narrative Report Communicate Results
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You MUST Demonstrate The Value You Add Property Management Can Provide And Endless Stream Of Projects To: Improve Efficiency Eliminate Overlap & Duplication Reduce Cost All Result IN Cost Savings or Cost Avoidance To Your Company file://localhost/Users/robertmcfarland/Desktop/Smart Asset Management/SMART-VBAM-Narrative.docx file://localhost/Users/robertmcfarland/Desktop/Smart Asset Management/SMART-VBAM-Narrative.docx Summary
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