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Published byPierce Mosley Modified over 8 years ago
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CREALYST & CALYDENS A new glance …... at catalyst loading techniques
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About Crealyst More than 30 years of experience in the Petroleum Refining and Petrochemical Industry: Designing & Operating loading systems for a highly regarded licensing group R&D: 12 patents in loading technology & reactor improvement techniques Development of new systems dedicated to Refining and Petrochemical Processes Calydens dense loading apparatus Laboratory testing devices for industry NEW systems soon available: In the field of bed level control & monitoring. Independent consulting, supervising, operating for catalyst suppliers or clients R&D: 3 patents in loading technologies
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For various: Reactor types Axial and radial flow reactors Single and multi bed Units Hydrotreatment Isomerization Reformers Hydrocrackers Reactor sizes 1.0 to ~ 5 meters in diameter Catalyst types Suppliers (Albemarle, Axens, Criterion, Chevron, Exxonmobil, Haldor Topsoe, UOP) Shapes: extrudate & bead For several petroleum companies: ● PCK ● ConocoPhillips ● BP Bayernoil ● ERG ● IES Mantova ● REPSOL YPF ● Neste OIL ● CEPSA ● RM Milazzo ● Aramco ● Sasref ● Galp ● OMV ● RIL (Reliance) ● IOCL ● Saras ● ENI Petroli ● Shell ● Samir ● Puralube ● Petronor ● S–Oil Ulsan About 200 reactors successfully loaded ~ - More than 6000 tons - In various countries: ● Italy ● Germany ● Finland ● Portugal ● Spain ● North Africa ● Saudi Arabia ● India ● Korea ● Singapore ● Australia Calydens References
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Calydens advantages Sock loading Calydens dense loading Safe for catalyst Fast loading rate Full control of loading parameters Optimal particle dispersion Efficient distribution Easy to handle & install “Plug & Play” machine Easy to operate Catalyst flow stopped on air feed failure Fit easily with all configurations
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Fixed Hopper Mobile Hopper Scaffolding or support Catalyst loading (1/3) Sock loading Sock
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Mobile Hopper Scaffolding Catalyst loading (2/3) Fixed Hopper to feed Calydens Calydens Loading with Calydens from the top flange of the reactor
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Mobile Hopper Scaffolding Catalyst loading (3/3) Fixed Hopper to feed Calydens Calydens Loading with Calydens from a plate inside the reactor
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Feeding sleeve 3 Support legs Tulip tubes Flexible Bellows Tachometer Sensor Distributing Brushes Level gauge Technical description (1/2) Adjustable arms Body and pneumatic motor
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Technical description (2/2) Pneumatic Motor Reverse Rotation System Air or N 2 Energy Tachometer Sensor Independent catalyst flows feed the different plates Diaphragms Full control of catalyst flow on all the bed zones
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Calydens Operating (1/2) Arm in short position Arm Extended
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Calydens Catalyst Loading Technology and Services
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