Presentation is loading. Please wait.

Presentation is loading. Please wait.

F4E Industrial Colloquium Barcelona,Oct. 2008 1 ITER CODAC Wolf-Dieter Klotz ITER Organization, Cadarache, France.

Similar presentations


Presentation on theme: "F4E Industrial Colloquium Barcelona,Oct. 2008 1 ITER CODAC Wolf-Dieter Klotz ITER Organization, Cadarache, France."— Presentation transcript:

1 F4E Industrial Colloquium Barcelona,Oct ITER CODAC Wolf-Dieter Klotz ITER Organization, Cadarache, France

2 F4E Industrial Colloquium Barcelona,Oct ITER at a glance CODAC overall architecture ITER procurement model Standardization for Instrumentation & Control (I&C)

3 F4E Industrial Colloquium Barcelona,Oct ITER

4 F4E Industrial Colloquium Barcelona,Oct The Core of ITER Toroidal Field Coil Nb 3 Sn, 18, wedged Central Solenoid Nb 3 Sn, 6 modules Poloidal Field Coil Nb-Ti, 6 Vacuum Vessel 9 sectors Port Plug heating/current drive, test blankets limiters/RH diagnostics Cryostat 24 m high x 28 m dia. Blanket 440 modules Torus Cryopumps, 8 Major plasma radius 6.2 m Plasma Volume: 840 m 3 Plasma Current: 15 MA Typical Density: m -3 Typical Temperature: 20 keV Fusion Power: 500 MW Machine mass: t (cryostat + VV + magnets) - shielding, divertor and manifolds: 7945 t port plugs - magnet systems: t; cryostat: 820 t Divertor 54 cassettes 29m ~28m

5 F4E Industrial Colloquium Barcelona,Oct

6 6 Tokamak building Tritium building Cryoplant buildings Magnet power convertors buildings Hot cell Cooling towers The ITER Site Area about 60 ha Buildings up to 60m high and 200m long

7 F4E Industrial Colloquium Barcelona,Oct ITER Site Preparation Courtesy AIF The building construction permit was granted in April, Building construction will begin in The building construction permit was granted in April, Building construction will begin in 2009.

8 F4E Industrial Colloquium Barcelona,Oct International Cooperation Seven Parties are involved in ITER Construction

9 F4E Industrial Colloquium Barcelona,Oct Construction Sharing Overall sharing: EU 5/11, other six parties 1/11 each. Overall contingency of 10% of total. Total amount: 3577 kIUA (5079 MEuro-2007) European Union CN IN RF KO JP US Total procurement value : 3021 Staff: 477 R&D: 80 Total kIUA: 3577

10 F4E Industrial Colloquium Barcelona,Oct Construction Sharing C Contributions in Kind Major systems provided directly by Parties B Residue of systems, jointly funded, purchased by ITER Project Team A Systems suited only to Host Party industry - Buildings - Machine assembly - System installation - Piping, wiring, etc. - Assembly/installation labour Overall cost sharing: EU 5/11, Others 6 Parties 1/11 each Overall contingency up to 10% of total. Total amount: 3577 kIUA (5079 M-2007) Overall costs shared according to agreed evaluation of A+B+C

11 F4E Industrial Colloquium Barcelona,Oct What makes ITER different? Internationally exploited experiment In-kind procurement from 7 Parties Nuclear installation – new rules Reliability/availability higher than any previous fusion project Continuous operation rather than pulsed Long timescale to construct, operate, maintain

12 F4E Industrial Colloquium Barcelona,Oct Roles & Responsibilities for Construction ITER OrganizationSeven Parties Planning/Design Integration / QA / Safety / Licensing / Schedule Installation Testing + Commissioning Operation Detailing / Designing Procuring Delivering Support installation

13 F4E Industrial Colloquium Barcelona,Oct CODAC Architecture

14 F4E Industrial Colloquium Barcelona,Oct ITER seen by CODAC Control, Data Access and Communication ~150 one off industrial plant systems delivered in-kind with corresponding package including science diagnostics plasma control industrial control interconnected by dedicated networks ~150 one off industrial plant systems delivered in-kind with corresponding package including science diagnostics plasma control industrial control interconnected by dedicated networks

15 F4E Industrial Colloquium Barcelona,Oct Tier Segregation CODAC PBS 4.5 Interlocks PBS 4.6 Nucl.Safety PBS 4.8 Comm. over Networks

16 F4E Industrial Colloquium Barcelona,Oct Remote Access CODAC CIS CSS Plant Operation Zone Plant Operation Zone

17 F4E Industrial Colloquium Barcelona,Oct A Different View

18 18 CONTROL INTERLOCK SAFETY

19 19 PLANT SYSTEMS CODAC, CIS, CSS PBS 4.5, 4.6, 4.7

20 20

21 21

22 22

23 23

24

25

26 26 <60

27 27 unknown

28 F4E Industrial Colloquium Barcelona,Oct CODAC Integrates all Systems

29 29 Control room equipment Engineering and configuration workstations Scientific tools Remote control rooms management SW Mass data storage Configuration databases Central supervision system Central Alarm system Central timing system Plant interface systems Fast control systems Fast data acquisition systems Plant monitoring systems Slow control systems Industrial automation and control Process instrumentation Various type of networks CODAC required equipment

30 30 Highly reliable and available PLC systems (SIL3 and class 2) Various type of transducers Various type of networks: TCP/IP, Safety field buses, monitored hardwired links Supervisory systems Long term safe data storage Safety operators desks Interlock & Safety required equipment

31 31 I&C Support for plant systems Eng. support for CODAC Eng. support for Interlock&Safety Technical specifications Engineering Design Detailed Design Prof-of-concept with prototypes Procurement of equipment SW programming HW assembly HW and SW integration Factory testing Installation and Commissioning CODAC, Interlock & Safety required activities

32 F4E Industrial Colloquium Barcelona,Oct Q4Q3Q2Q1Q4Q3Q2Q1Q4Q3Q2Q1 Q4Q3Q2Q1 Q4Q3Q2Q1 Q4Q3Q2Q1 Q4Q3Q2Q1 Q4Q3Q2Q1Q4Q3Q2Q1 Q4Q3Q2Q1 Q4Q3Q2Q1 I&C Support for Plant Systems CODAC Support Central Interlock and Safety Systems Support I&C Plant Systems Development I&C Plant Systems realization (~ x100) CODAC sub-systems Development CODAC sub-systems realization (~x 10) Central Safety Systems realization (x 3) Central Interlock Systems realization (x 3) In fund, contracts placed by ITER IO In kind, contracts placed by ITER DAs Task agreements, most probably no contracts with with Industry Assistance Contracts Central Safety Systems realization (x 3) Central Interlock Systems realization (x 3) Start Integrated commissioning First Plasma Procurement Contracts Start of Tokamak assembly Prototypes realization (x 10) ITER IO Contract Strategy

33 F4E Industrial Colloquium Barcelona,Oct ITER Procurement Model

34 F4E Industrial Colloquium Barcelona,Oct Fund versus In-Kind Procurement IN KIND - Procurement IN FUND - Procurement

35 F4E Industrial Colloquium Barcelona,Oct Procurement Allocation pg.1

36 F4E Industrial Colloquium Barcelona,Oct Procurement Allocation pg.2

37 F4E Industrial Colloquium Barcelona,Oct Procurement Allocation pg.3

38 F4E Industrial Colloquium Barcelona,Oct Procurement Allocation pg.4

39 F4E Industrial Colloquium Barcelona,Oct Plant System I&C Costs Assume CODAC + Plant System I&C is 7% of total cost low end of typical range amounts to about 317M CODAC (the supervisory part) + CIS + CSS is funded at 75M needs to be verified if CSS can be included A first (top-down) estimate of Plant System I&C inside procurement arrangements is therefore the remaining 242M EU has ~32.9% of procurement, and probably a greater fraction (~42.2%) of Plant System I&C 102M ~75% is dominated by engineering costs 76.8M, rather than component costs 25.2M

40 F4E Industrial Colloquium Barcelona,Oct Procurement Schedule YEAR No. of Procurements extracted form Integrated Project Schedule IPS version 16-May-2008 Peak in preparing Procurement Arrangements: now to 2010 no new Procurement Arrangements after 2012

41 F4E Industrial Colloquium Barcelona,Oct CODAC Boundary CODAC component Provided to supplier Ambassador CODAC component Provided to supplier Ambassador Procurement agreement Factory-testing Site acceptance Commissioning Procurement agreement Factory-testing Site acceptance Commissioning CODAC component Provided to supplier Ambassador CODAC component Provided to supplier Ambassador

42 F4E Industrial Colloquium Barcelona,Oct The Procurement Chain

43 F4E Industrial Colloquium Barcelona,Oct Integrated Project Teams in the DAs There is need for efficient communication between CODAC and the Domestic Agency. A model is suggested based on expert centers in the DAs. Experts from the different DAs could spend time in Cadarache to develop a full understanding of CODAC, while at the same time contributing to the development of CODAC itself. When in their Participant Teams, their knowledge can be passed on to the domestic industries or research institutions which, in turn, enhance the contact with the end-suppliers.

44 F4E Industrial Colloquium Barcelona,Oct Standardization for Instrumentation & Control

45 F4E Industrial Colloquium Barcelona,Oct Reliability, Availability and Serviceability (RAS) Open Standards Conservative Solutions Commercial off-the-shelf (COTS) Minimize New Development Very easy to use Low Risk Fast Delivery Low Total cost per channel Bottom Up and Top Down Engineering to PLC Standards Requirements Procurement cannot work without Standardization

46 F4E Industrial Colloquium Barcelona,Oct Standards ToBeDefineds Procurement cannot work without Standardization Plant System Controllers PLCs PCs/PCI Chassis based systems: Compact PCI, PXI, ATCA, AMC, μTCA Open Software Operating Systems (LINUX distribution) SCADA frameworks: EPICS, TANGO RT-OS Development Methodologies/Frameworks PLC programming Application IDEs: Eclipse, Control Studio,... Network Standards based on Gbit Ethernet Protocols over IP and TCP

47 F4E Industrial Colloquium Barcelona,Oct Standards How To - 3 Sources Procurement cannot work without Standardization Plant System Host - will be provided by CODAC works as gateway between Plant System and CODAC contains communication middleware maps plant data and protocols to a universal CODAC format miniCODAC - will be provided by CODAC works as portable system for plant design and SAT (may be FAT as well) contains SCADA tools to set up autonomous plant control systems Plant Control Design Handbook - is provided by CODAC is the reference for mandatory and recommended standards

48 F4E Industrial Colloquium Barcelona,Oct The End


Download ppt "F4E Industrial Colloquium Barcelona,Oct. 2008 1 ITER CODAC Wolf-Dieter Klotz ITER Organization, Cadarache, France."

Similar presentations


Ads by Google