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Nutrient Recovery from Pyrolysis Systems Jatara Wise 1, Don Vietor 1, Sergio Capareda 2, Tony Provin 1, Derek Husmoen 1, Matthew Keough 1, Clyde Munster.

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Presentation on theme: "Nutrient Recovery from Pyrolysis Systems Jatara Wise 1, Don Vietor 1, Sergio Capareda 2, Tony Provin 1, Derek Husmoen 1, Matthew Keough 1, Clyde Munster."— Presentation transcript:

1 Nutrient Recovery from Pyrolysis Systems Jatara Wise 1, Don Vietor 1, Sergio Capareda 2, Tony Provin 1, Derek Husmoen 1, Matthew Keough 1, Clyde Munster 2, & Akwasi Boateng 3 (1) Soil & Crop Sciences, (2) Biological & Agricultural Engineering, College Station, TX, (3) USDA-ERRC,Wyndmoor, PA Abstract Bioenergy crops such as high-energy sorghum (HES), bioenergy rice, corn stover, and switchgrass can be thermo- chemically converted by pyrolysis to produce bio-oil, synthesis gas from non-condensable gases, and bio-char. The bio-char fraction can be recycled back to the production field to improve soil physical qualities and nutrient status. While various publications have demonstrated the beneficial effect of pyrolysis bio-char on soil physical properties, there has been limited data published on the recovery of mineral nutrients from pyrolysis co-products. This work quantified the recovery of nutrients (P, K, Ca, and Mg) in pyrolysis co-products from various feedstocks using two distinct reactors. Nutrient mass balances, on a biomass basis, were calculated to estimate nutrient recovery efficiencies. The results revealed P recoveries of 93% (fixed-bed reactor) and 58% (fluidized-bed reactor) for pyrolyzed HES. Recoveries for K, Ca, and Mg varied among feedstocks and between reactor types, suggesting nutrient recovery is dependant on both feedstock characteristics and reactor type. Introduction Pyrolysis is the thermo-chemical decomposition of biomass at high temperatures in the absence of oxygen. Pyrolysis is a preferable renewable energy conversion process due to its short conversion time and small scale and mobile units could potentially reduce transport and handling costs. It is believed that the majority of mineral nutrients reside in the bio-char (Coleman et al., 2010). The crops analyzed in this study are high-energy sorghum (HES), switchgrass, corn stover, rice stover. Bio-char can be re-applied back to the production fields to:  Supply organic carbon for sequestration  Replenish soil essential mineral nutrients Hypothesis and Objectives H 0 : Variation of biomass species and reactor type have no effect on the percent recovery of mineral nutrients. H a : There is some effect. The objectives of this study were to:  Quantify the recovery of feedstock nutrients (P, K, Ca, and Mg) from pyrolysis co-products from various feedstocks using two distinct reactors.  Evaluate if pyrolysis bio-char is suitable for recycling plant essential nutrients back to the soil. Discussion and Conclusion The recovery of feedstock P from corn and rice stover and HES co- products was relatively high and similar to previous reports for slow and fast pyrolysis of corn stover biomass (Husmoen, 2011, Mullen et al., 2009) (Table 1). However, the recovery of feedstock K from slow pyrolysis of corn stover, HES, and rice straw were seemingly low compared to previous reports of corn stover (Table 1) (Husmoen, 2011, Mullen et al., 2009, Schnell et al., 2011). P and K recoveries were also low when compared the fluidized-bed pyrolysis of fresh and stored swithcgrass biomass (Agblevor et al., 1995). Relatively low K recoveries in co-products of corn stover and HES for slow- compared to fast-pyrolysis indicated reactor type or conditions could affect nutrient recovery (Tables 1 and 2). Additionally, variation among species between reactor types indicated interactions between biomass source and reactor type could affect nutrient recovery and efficiencies of recycling through bio-char. Figure 1. Schematic diagram for laboratory scale fixed-bed reactor. Materials and Methods 1) All feedstocks (corn stover, switchgrass, HES, and rice stover) were analyzed for nutrients using a sulfuric acid digestion. 2)Corn stover, rice stover and HES was pyrolyzed using laboratory scale fixed-bed reactor. Bio-char was analyzed for nutrients using sulfuric acid digestion. Bio-oil was ashed and prepared and analyzed for nutrients using Inductively Coupled Plasma Spectroscopy (ICP). Non-condensable gas nutrient concentrations were analyzed using Inductively Coupled Plasma Spectroscopy (ICP). 3)Corn stover, switchgrass, HES was pyrolyzed using a state-of-the-art fluidized-bed, fast pyrolysis reactor. Bio-char was analyzed for nutrients using sulfuric acid digestion. Bio-oil was ashed and prepared and analyzed for nutrients using Inductively Coupled Plasma Spectroscopy (ICP). Nutrient concentrations in non-condensable gases were not measured. Table 2. Mean percent recovery of total feedstock P, K, Ca, and Mg in pyrolysis co-products from fluidized-bed, fast pyrolysis. Acknowledgements I would like to thank Mr. Bill Allen for his tireless assistance and advice. USDA National Needs Fellowship, Sloan Foundation, SunGrant (North Central Region), and Hispanic Leaders in Agriculture and the Environment (HLAE) for financial support. Figure 2. Layout for fluidized-bed system (Boateng et al., 2007). Results Table 1. Mean percent recovery of total feedstock P, K, Ca, and Mg in pyrolysis co-products from fixed-bed, slow pyrolysis. Species%PStd Dev%KStd Dev% CaStd Dev%MgStd Dev Co-products combined Corn50.09b † 20.5430.25a12.7763.18a26.6263.30a25.42 HES93.63a20.005.02c1.7568.89a11.3344.04b13.12 Rice52.22b3.3618.57b0.9645.63b5.6847.61b3.17 Species%PStd Dev%KStd Dev% CaStd Dev%MgStd Dev Bio-char and bio-oil combined Corn70.78a † 14.8155.13a3.2568.47a17.6765.54a7.1 HES58.55a8.4554.81a8.0460.15a4.7239.26b3.55 Switch grass35.54b35.5410.99b1.7244.58b5.6621.98c0.97 Conclusion Recovery of feedstock nutrients varies amongst species, but species ranking differed among reactor type. Nutrient recoveries among combinations of feedstock source and reactor types differed among P, K, and Mg. Additional research is needed to evaluate factors contributing to recovery differences between nutrients and reactor types and feedstocks. † Numbers followed by the same letter within column were not statistically different (P=0.05). † Numbers followed by the same letter within column were not statistically different (P=0.05). References Please contact Jatara Wise (jwise@tamu.edu) for references.


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