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SCA PACKAGING HUNGARY KFT

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Presentation on theme: "SCA PACKAGING HUNGARY KFT"— Presentation transcript:

1 SCA PACKAGING HUNGARY KFT
SCA PACKAGING HUNGARY KFT. CONSUMER PACKAGING / DISPLAY PLANT INTRODUCTION

2 SCA Packaging Europe in brief
part of the SCA Group one of Europe’s leading suppliers of packaging solutions Europe’s second largest producer of containerboard paper worldwide 2010 sales amounted to EUR 3.1 bn

3 Part of SCA – a global consumer goods and paper company
Forest Products Personal Care Publication papers Solid-wood products Pulp and timber Incontinence care Baby diapers Feminine care 15% 21% Transport and consumer packaging Industrial packaging Containerboard 30% 34% Toilet paper, kitchen rolls, facial tissue and napkins AFH (Away-From-Home) hygiene concepts Packaging Tissue Tissue Total annual 2010 sales 11,5 billion EUR

4 European coverage Close to our customers
more than 200 production units in 25 countries 6 containerboard paper mills 15 Design Centres Innovation Centre in Brussels 15,500 employees

5 improving supply chain effectiveness and cost-efficiency
Value proposition be secure ensuring that the packaging, manufacturing and sourcing operations run seamlessly be seen translating brand strategies into packaging innovations that drive shopper behaviour at the point-of-sale be moved improving supply chain effectiveness and cost-efficiency 5

6 Customer choice Product Portfolio
Documentation & Manuals Full colour printed materials Soft and hard cover brochures Marketing material CD Assemblies Conventional Corrugated Up to 6 colour print Specialised solutions for trade handling Consumer packaging Up to 6 color print Litho Laminated Cartonboard “Be a full-service packaging business partner by growing and differentiating our core business to offer our customers increased value” Accessory packaging materials foils, pallets, adhesive tapes POS Displays Free standing Shelf display units Inserts Paperfoam Molded pulp Corrugated Industrial Corrugated Large Boxes Heavy Grades Foams EPS Molding EPE Conversion Speciality Corrugated Anti Corrosion Anti Static Plastic molded packaging Returnable Trays Blister packaging 6

7 Our Customers: High Growth, Demanding & Branded Industries
Consumer Electronics Retail Industrial / Automotive

8 SCA Packaging Hungary & Romania & Slovakia
Poprad SLOVENSKO Rožňava Nitra Galanta Tiszaújváros Budapest Győr Sárvár Nagykáta Oradea Székesfehérvár MAGYARORSZÁG ROMÂNIA Timişoara Central Office, Design Centre Piteşti Sales Office Consumer Packaging/Display Plant Box Plant Packaging Service Center Packaging Service Center/Foam fabrication

9 Organigram SCA Packaging Hungary&Romania&Slovakia January 2010
Operational Units (Manufacturing + Supply Chain) Central Units Service Center Sárvár Székesfehérvár Tiszaújváros Nagykáta Galanta

10 CONSUMER PACKAGING / DISPLAY PLANT GYŐR

11 Organigram Consumer Packaging/Display Plant, Győr 2011

12 Consumer Packaging / Display Plant in Győr
The plant is producing premium quality products in a highly efficient, cost-effective way , continuously following market requirements Actual installed capacities allows us to produce 24 MSQM /Yr printing 19 MSQM /Yr lamination 30 MSQM /Yr diecutting/converting The layout makes it possible to install second printer and laminator and converting machines as many needed-so maximum capacity could be extended beyond 40 M SQM/Yr-if market needs will justify it

13 Our products in Electronics segment

14 Our products in FMCG/Industrial segment

15 Plant layout

16 Machinery Building area: 8700 m2 + 5400 m2 rented area
Machinery set-up: Prepress + CTP(computer to plate) KBA Rapida 162 printing machine Agnati C90 corrugator Control Ing laminator WTNS/S 1700 semiautomatic die-cutter BOBST 142 ER automatic die-cutter BOBST 142 E automatic die-cutter BOBST 1600 ER automatic die-cutter Tanabe OCG EF 1700 multipoint folder gluer 2 pcs Jagenberg Diana gluing machines Syncroliner semiauto QET gluing machine Kohmann window gluing machine Lunex Unigluer 1600 machine for gluing two-parts boxes and displays Taylor-made gluing machine for two-parts boxes and displays

17 Prepress + CTP (computer to plate)
Integrated prepress workflow Colour management EFI proof system with calibrated Epson proofer screen proof (simulated offset screen on the proof) special profile for the printing machine High resolution Lüscher CTP equipment

18 KBA Rapida 162 Printing Machine
6 colour + varnish unit with UV Hybrid technology (effect varnish) Max. sheet size: 1120 x 1620 mm Max. printed area: 1110 x 1620 mm Min. sheet size: 600 x 920 mm Max. speed: sheet/hour

19 Agnati C90 Corrugator+Control-Ing Laminator
Inline sheet to web laminator N, F, E and B flute capability Maximum sheet size: 1650 x 1600 mm Sheet to sheet option even to BC double layer Max. speed: 150 m/min.

20 Flat-bed Die-Cutter Machines - Large Format
BOBST 1600 ER automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1115 x 1600 mm Min sheet size: 600 x 850 mm Thickness: 110 g/m2 – 4mm Max. speed: 4500 sheet/hour WTNS S1700 semiautomatic die-cutter Semi automatic flat bed die-cutting Maximum sheet size:1200 x 1700 mm Even BC double layer cutting Max. speed: 2900 sheet/hour

21 Flat-bed Die-cutter Machines - Medium Format
BOBST 142 ER automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1020 x 1420 mm Min sheet size: 500 x 700 mm Thickness: 80 g/m2 – 4mm Max. speed: 6500 sheet/hour BOBST 142 E automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1020 x 1420 mm Min sheet size: 500 x 700 mm Thickness: 80 g/m2 – 4mm Max. speed: 6500 sheet/hour

22 Folder Gluer Machines Tanabe OCG EF 1700 Fully-auto gluing machine
Maximum width: 1700 mm Fully automised Up to six point gluing Water based and hot melt gluing Max. speed: box/hour 2 pcs Jagenberg Diana Semi-auto gluing machines Maximum width:1050 mm Up to six point gluing Water based and hot melt technology Max. speed: 9000 box/hour Syncroliner Semi-auto QET gluing machine Maximum width:1450 mm Up to six point gluing Gluing possibility from two parts (separate upper and lower parts of the box) Water based and hot melt technology Max. speed: 6500 box/hour

23 Special gluing machines for two parts boxes for displays
Lunex Unigluer 1600 Gluing machine for two part boxes & for displays Maximum width: 1600 mm Hotmelt and water based gluing Automatic glue application Special moving glue-head for displays Manual inserting of half the box Taylor made gluing machine for two-part boxes Hotmelt and water based gluing Automatic glue application Manual inserting of half the box Suitable for large RSC and similar constructions build from two half parts

24 Safety: how we protect our employees

25 Advantages of LEAN program
Lower costs – higher efficiency – simplified process: Ensure additional capacity for future business Decrease of process waste Minimized material handling process Save time, energy Lowering admin costs Improve skills, competences Increase flexibility

26 Quality system ISO 9001 Certification since ISO Certification since ISO Certification since 2008

27 Safety policy 1. General principles:
Smoking is forbidden in the whole plant. It is forbidden to wear rings, watch, naklaces or viewable body piercing during phisical work, machinery and during repair. Use mobile phone or any private electronic equipment only in marked area. Eating is only alowed in marked area. It is forbidden to take and store food at the shopfloor. Use earplugs near every machine. On the shopfloor please wear a reflective jacket and steel toe safety shoes.

28 Safety policy 2. Earplugs Reflective jacket Steel toe safety shoes

29 Emergency Exits 29

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