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Scapackaging.hu SCA PACKAGING HUNGARY KFT. CONSUMER PACKAGING / DISPLAY PLANT INTRODUCTION.

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Presentation on theme: "Scapackaging.hu SCA PACKAGING HUNGARY KFT. CONSUMER PACKAGING / DISPLAY PLANT INTRODUCTION."— Presentation transcript:

1 scapackaging.hu SCA PACKAGING HUNGARY KFT. CONSUMER PACKAGING / DISPLAY PLANT INTRODUCTION

2 scapackaging.hu 2 part of the SCA Group one of Europes leading suppliers of packaging solutions Europes second largest producer of containerboard paper worldwide 2010 sales amounted to EUR 3.1 bn SCA Packaging Europe in brief

3 scapackaging.hu 3 30%30% 15%15% 21% 34%34% Packaging Forest Products Tissue Personal Care Total annual 2010 sales 11,5 billion EUR Incontinence care Baby diapers Feminine care Toilet paper, kitchen rolls, facial tissue and napkins AFH (Away- From-Home) hygiene concepts Publication papers Solid-wood products Pulp and timber Transport and consumer packaging Industrial packaging Containerboard Tissue Part of SCA – a global consumer goods and paper company

4 scapackaging.hu 4 more than 200 production units in 25 countries 6 containerboard paper mills 15 Design Centres Innovation Centre in Brussels 15,500 employees European coverage Close to our customers

5 scapackaging.hu 5 Value proposition translating brand strategies into packaging innovations that drive shopper behaviour at the point-of- sale be seen be moved improving supply chain effectiveness and cost-efficiency be secure ensuring that the packaging, manufacturing and sourcing operations run seamlessly

6 scapackaging.hu 6 Customer choice Product Portfolio Inserts Paperfoam Molded pulp Corrugated Conventional Corrugated Up to 6 colour print Specialised solutions for trade handling Speciality Corrugated Anti Corrosion Anti Static Foams EPS Molding EPE Conversion Plastic molded packaging Returnable Trays Blister packaging Accessory packaging materials foils, pallets, adhesive tapes Documentation & Manuals Full colour printed materials Soft and hard cover brochures Marketing material CD Assemblies Consumer packaging Up to 6 color print Litho Laminated Cartonboard Industrial Corrugated Large Boxes Heavy Grades POS Displays Free standing Shelf display units Be a full-service packaging business partner by growing and differentiating our core business to offer our customers increased value

7 scapackaging.hu 7 Our Customers: High Growth, Demanding & Branded Industries Consumer Electronics Retail Industrial / Automotive

8 scapackaging.hu 8 SCA Packaging Hungary & Romania & Slovakia Győr Sárvár Nagykáta Tiszaújváros Budapest Oradea Piteşti Timişoara Central Office, Design Centre Sales Office Consumer Packaging/Display Plant Box Plant Packaging Service Center ROMÂ NIA SLOV ENSK O MAGYAR ORSZÁG Székesfehérvár Packaging Service Center/Foam fabrication Rožňava Galanta Nitra Poprad

9 scapackaging.hu 9 Organigram SCA Packaging Hungary&Romania&Slovakia January 2010 Central Units Operational Units (Manufacturing + Supply Chain) Service Center Sárvár Székesfehérvár Tiszaújváros Nagykáta Galanta

10 scapackaging.hu 10 CONSUMER PACKAGING / DISPLAY PLANT GYŐR

11 scapackaging.hu 11 Organigram Consumer Packaging/Display Plant, Győr 2011

12 scapackaging.hu 12 Consumer Packaging / Display Plant in Győr The plant is producing premium quality products in a highly efficient, cost-effective way, continuously following market requirements Actual installed capacities allows us to produce 24 MSQM /Yr printing 19 MSQM /Yr lamination 30 MSQM /Yr diecutting/converting The layout makes it possible to install second printer and laminator and converting machines as many needed-so maximum capacity could be extended beyond 40 M SQM/Yr-if market needs will justify it

13 scapackaging.hu 13 Our products in Electronics segment

14 scapackaging.hu 14 Our products in FMCG/Industrial segment

15 scapackaging.hu 15 Plant layout

16 scapackaging.hu 16 Machinery Building area: 8700 m 2 + 5400 m 2 rented area Machinery set-up: Prepress + CTP(computer to plate) KBA Rapida 162 printing machine Agnati C90 corrugator Control Ing laminator WTNS/S 1700 semiautomatic die-cutter BOBST 142 ER automatic die-cutter BOBST 142 E automatic die-cutter BOBST 1600 ER automatic die-cutter Tanabe OCG EF 1700 multipoint folder gluer 2 pcs Jagenberg Diana 105-2 gluing machines Syncroliner semiauto QET gluing machine Kohmann window gluing machine Lunex Unigluer 1600 machine for gluing two-parts boxes and displays Taylor-made gluing machine for two-parts boxes and displays

17 scapackaging.hu 17 Prepress + CTP (computer to plate) Integrated prepress workflow Colour management EFI proof system with calibrated Epson proofer screen proof (simulated offset screen on the proof) special profile for the printing machine High resolution Lüscher CTP equipment

18 scapackaging.hu 18 KBA Rapida 162 Printing Machine 6 colour + varnish unit with UV Hybrid technology (effect varnish) Max. sheet size: 1120 x 1620 mm Max. printed area: 1110 x 1620 mm Min. sheet size: 600 x 920 mm Max. speed: 14200 sheet/hour

19 scapackaging.hu 19 Agnati C90 Corrugator+Control-Ing Laminator Inline sheet to web laminator N, F, E and B flute capability Maximum sheet size: 1650 x 1600 mm Sheet to sheet option even to BC double layer Max. speed: 150 m/min.

20 scapackaging.hu 20 Flat-bed Die-Cutter Machines - Large Format WTNS S1700 semiautomatic die-cutter Semi automatic flat bed die-cutting Maximum sheet size:1200 x 1700 mm Even BC double layer cutting Max. speed: 2900 sheet/hour BOBST 1600 ER automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1115 x 1600 mm Min sheet size: 600 x 850 mm Thickness: 110 g/m2 – 4mm Max. speed: 4500 sheet/hour

21 scapackaging.hu 21 BOBST 142 E automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1020 x 1420 mm Min sheet size: 500 x 700 mm Thickness: 80 g/m2 – 4mm Max. speed: 6500 sheet/hour Flat-bed Die-cutter Machines - Medium Format BOBST 142 ER automatic die-cutter High output flat bed die-cutter Automatic feeder and delivery station Max sheet size:1020 x 1420 mm Min sheet size: 500 x 700 mm Thickness: 80 g/m2 – 4mm Max. speed: 6500 sheet/hour

22 scapackaging.hu 22 Folder Gluer Machines Tanabe OCG EF 1700 Fully-auto gluing machine Maximum width: 1700 mm Fully automised Up to six point gluing Water based and hot melt gluing Max. speed: 12000 box/hour 2 pcs Jagenberg Diana 105-2 Semi-auto gluing machines Maximum width:1050 mm Up to six point gluing Water based and hot melt technology Max. speed: 9000 box/hour Syncroliner Semi-auto QET gluing machine Maximum width:1450 mm Up to six point gluing Gluing possibility from two parts (separate upper and lower parts of the box) Water based and hot melt technology Max. speed: 6500 box/hour

23 scapackaging.hu 23 Special gluing machines for two parts boxes for displays Lunex Unigluer 1600 Gluing machine for two part boxes & for displays Maximum width: 1600 mm Hotmelt and water based gluing Automatic glue application Special moving glue-head for displays Manual inserting of half the box Taylor made gluing machine for two-part boxes Hotmelt and water based gluing Automatic glue application Manual inserting of half the box Suitable for large RSC and similar constructions build from two half parts

24 scapackaging.hu 24 Safety: how we protect our employees

25 scapackaging.hu 25 Advantages of LEAN program Lower costs – higher efficiency – simplified process: Ensure additional capacity for future business Decrease of process waste Minimized material handling process Save time, energy Lowering admin costs Improve skills, competences Increase flexibility

26 scapackaging.hu 26 Quality system ISO 9001 Certification since 1999 ISO 14001 Certification since 2003 ISO 18001 Certification since 2008

27 scapackaging.hu 27 Safety policy 1. General principles: 1.Smoking is forbidden in the whole plant. 2.It is forbidden to wear rings, watch, naklaces or viewable body piercing during phisical work, machinery and during repair. 3.Use mobile phone or any private electronic equipment only in marked area. 4.Eating is only alowed in marked area. It is forbidden to take and store food at the shopfloor. 5. Use earplugs near every machine. 6. On the shopfloor please wear a reflective jacket and steel toe safety shoes.

28 scapackaging.hu 28 Safety policy 2. Reflective jacket Steel toe safety shoes Earplugs

29 scapackaging.hu 29 Emergency Exits

30 scapackaging.hu 30


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