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Model Documentation.

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Presentation on theme: "Model Documentation."— Presentation transcript:

1 Model Documentation

2 Working Drawing Documentation
Once a design has been researched and approved, the part is sent to be prototyped or manufactured. Appropriate documentation is needed to communicate the idea to everyone in the company. This is the most difficult, time consuming, yet the most important part of engineering communication. These documentation are called working drawings.

3 What are Working Drawings?
Working drawings are a complete set of documents that specify how an object will be manufactured and assembled. Each set should include: Part Drawings Assembly Drawings Parts List Any Special Specifications or Instructions.

4 Working Drawings Elements of Working Drawings Drawing Layout
Drawing Views Dimensioning Annotations Multiple Features

5 Drawing Layout Elements of Drawing Layout Sheet Styles and Sizes
Borders Title Block Scale Revision Block

6 American National Standards Institute
Sheet Sizes American National Standards Institute ANSI

7 Title Block A box found in the lower right hand corner of a drawing.
It contains pertinent information on the part Drawing Number Scale Material Title or Description Company Tolerances

8 Title Blocks Zoning is used to find specific locations on the
drawing. Usually shown in numbers and letters. General notes and information. Located here you will see information on, fillet and rounds, tolerances, and other general information that would take up too much space on the drawing if repeated on every feature. Title of the project. As opposed to a specific part. Remember working drawings are made of many different types of drawings and there are usually more than one sheet that goes with a design. ANSI Large style title block. All title blocks should include the following information. Name of person who checked the drawing. Just like first drafts of papers written in English class, drawings go through many revisions. Scale of the part is important so the person being communicated to can get an idea of what the part looks like. Size of sheet. Very valuable when printing. Another person will check the drawing and approve the part for manufacture. Company name. Many times companies will create their own borders and their logo will appear also. Name of person who did the drawing. Specific part name in relationship to the total design. Documentation of how many times the drawing has been changed.

9 Scale When objects can be drawn using the actual dimensions, it is referred to as full scale or 1:1. Some objects are drawn larger than actual size, so one can clearly see details and dimensions these can be as large as 10:1. Scale is represented as an equation. The left side is the drawing size and the right side represents the part.

10 Scale The bolt is drawn five times larger than actual size Scale 5:1

11 Drawing Views For clear and accurate dimensioning and specification of a part the drawing may need a variety of views. The five basic views are: Orthographic Isometric Section Auxiliary Assembly

12 Orthographic (Multiview Drawings)
Orthographic Projection is also known as a Multiview drawing. Orthographic projection is a way to project a view based on a line of sight that is perpendicular to that view. There are six views to any object as shown in the next slide.

13 Orthographic (Multiview Drawings)
The arrows represent the line of sight associated with each view.

14 Orthographic Principal Views
Note how the views are oriented. Each view is adjacent to the other as if they were unfolded from a 3D shape. Front, Top and Right views are used most often. You can see how other views resemble these three except they are not as clear due to hidden lines.

15 Orthographic Angle of Projection
The example you have just seen is shown in the third angle of projection. This is the standard in the United States and Canada.

16 Orthographic 3rd Angle Projection
Views are projected onto planes that exist on the face of that view. Arrows show the direction of the projection ISO Symbol

17 Orthographic View Selection
Steps in selecting the front view. Most natural position or use. Shows best shape and characteristic contours. Longest dimensions. Fewest hidden lines. Most stable and natural position. Relationship of other views. Most contours Longest side Least hidden lines Best natural position

18 Orthographic View Selection
Most natural position. Longest Dimension Best shape description. No hidden lines.

19 Orthographic View Selection Numbers
A decision must be made in accordance to how many views are needed on a drawing. Generally, three views are needed and, in some cases, only one or two.

20 Orthographic Example 2 Orthographic views are used instead of three.

21 Orthographic Example 3 View Orthographic Drawing Dimensions to show
size and shape. Title Block gives general information about the part.

22 Placing and Locating Orthographic Views
Which orthographic views you need are based on the same rules we had in the sketching unit. Steps in selecting the front. Most natural position or use. Shows best shape and characteristic contours. Longest dimensions. Fewest hidden lines. Most stable and natural position. Relationship of other views Most contours. Longest side. Least hidden lines. Best natural position.

23 Placing and Locating Orthographic Views
Parts are evenly spaced. Enough white space is left for dimensioning. Third angle projection is used.

24 Isometric Views An isometric view is a pictorial view inserted in an orthographic drawing. An Isometric, meaning equal measure, is created by rotating the object at equal angles to the projection plane in order to appear inclined and to show three faces.

25 Isometric Note one pictorial view shows Width and depth lines
height width and depth. Width and depth lines are drawn at 30 degrees from the horizon line.

26 Isometric Views Isometric View

27 Section Views When a part has a lot of interior details, hidden lines can make the part hard to understand and dimension. To see the interior of these parts, we cut some of the part away. This allows for details to be seen clearly, as well as, giving us alternative locations to properly dimension the part.

28 Sectional Views Types of Sectional Views Half Full Offset Removed
Revolved Broken-out Aligned

29 Half Section Notice how the cutting plane line runs
through the center of the part and there is no arrow head. In a half section, one quarter of the part is cut away. This is done with symmetrical parts where you would like to show the outside, as well as, the inside details.

30 Full Section A full section is a view that shows what
the object looks like if it were cut in half. A cutting plane line is used to indicate how the front view was cut. It is also labeled in case another section is necessary. The arrows should point in the line of sight as you are looking straight on at the section. Section lines called Hatch lines are used to show where the part is solid. This helps to see the detail that would be normally blocked and only shown as hidden lines.

31 Offset Section Interior features not in line with each other can be shown in an offset section view. Note how the cutting plane line changes and follows the center of each feature.

32 Revolved Sections Used when an object has a constant shape throughout the length that cannot be illustrated in an external view. The section is revolved 90 degrees. It may be represented one of two ways, either broken away or not.

33 Not Broken Away Revolved Section
Section is revolved 90 degrees

34 Broken Away Revolved Section
Section is revolved 90 degrees and broken away from part

35 Broken-out Section Views
A small portion of an object may be broken away to clarify an interior surface or feature. No cutting plane line is used.

36 Broken-out Section View
Section exposes the interior surfaces

37 Auxiliary View To accurately view the true dimensions of an inclined surface, one must create a view at 90 degrees from that inclined face. This is referred to as an Auxiliary View. This allows us to view the surface in its true size and shape.

38 Primary Auxiliary View
In order to see a feature in it’s true size and shape, we must look at it straight on or perpendicular to the plane in which the feature exists. Note that in this view (the auxiliary view) the slotted hole is true size and shape. To obtain this view the auxiliary must be drawn from the view that allows the line of sight to be perpendicular to the desired feature. Line of sight. Many times a feature on a part cannot be seen in true size and shape. When this is the case we use an auxiliary view.

39 Detail Views A drawing of an individual part that contains all the information needed to manufacture the object is referred to as a Detail Drawing. These drawings contain all the specifications, dimensions and views needed for production. A Detail View may be necessary to illustrate small features on a part. This is achieved via breaking out and enlarging the feature.

40 Detail View The feature is broken out and enlarged for clarity.

41 Assembly Drawings Many products are composed of several different parts assembled into one. A drawing showing the working relationship of those parts is called an Assembly Drawing. This is achieved using views in the usual positions showing the layout out of the parts. A parts list is included on the drawing to identify the name, material and number of each piece.

42 Assembly Drawings General Exploded Explosion factor Trails Tweaks

43 General Assembly Drawings
General Assembly Drawings are a set of drawings that include the detail drawings, assembly drawings and parts list needed in the production of an assembled object.

44 General Assembly Drawing
Parts List Includes all detail drawings of each part Includes the Assembly Drawing

45 Exploded Assemblies Identification numbers are generally placed inside balloons and point to the part with a leader line An Exploded Assembly shows all the parts removed from each other and aligned along axis lines Trials show the initial path the components moved along when the view was exploded The explosion factor is the distance the parts have been separated from each other. A parts list is included on the drawing to identify the name, material and number of each piece.

46 Parts List Specific part number. All parts will have specific numbers
assigned to them. This makes computer data processing easier. Description of part or the name. Item number on the drawing. How many parts are included in the assembly.

47 Explosion Factor The explosion factor is the distance the parts have been separated from each other.

48 Trails Trails show the initial path the components moved along when the view was exploded

49 Tweaks Is adjusting the distance or location of a part in an exploded assembly. After Before

50 Dimensioning Views and dimensions provide a clear description of the shape and size of parts and their features. Parts are fun to design, but dimensioning the part to be manufactured can be difficult. Dimensioning takes time and patience to get it right. Errors in a drawing will most likely be found in the dimensioning.

51 Decimal The most common form of dimensioning uses the decimal system. Precision is set by the number of decimal places.

52 Architectural The Architectural Style of dimensioning is quite different from the decimal. Dimensions are shown in feet and inches. Arrow heads can be the same as decimal dimensioning or can be displayed as architectural ticks.

53 Engineering The engineering style of dimensions is shown here. The inch units are in decimal and feet and inches are displayed similar to the Architectural style of dimensioning.

54 Surveyor B Surveying dimensions are given in north and south directions. The example here is said to be North 46 degrees, 48 minutes, 39 seconds West. This indicates the line points in the northwest. Normally a distance is given. A

55 Dual Dual dimensioning is a type that shows both metric and inch units
on the same drawing. There are two methods position and bracket. Dual Position method: Places the metric dimension over the inch dimension. Another acceptable practice is to place the metric dimension before the inch dimension with a slash after the metric dimension. Bracket method: The bracket method places the metric dimension in brackets. The metric dimension can be placed above or to the right. Exactly what the units represent, needs to be noted on the drawing.

56 Dimensioning Standards Types of Dimensions Linear
Dimensioning Arcs and Circles Reference Dimensions Dimensioning Special Features Methods Rules and Practices Dimensioning Angles Dimensioning Curved Features Coordinate Dimensioning Tolerance

57 Standards In order for the drawings to be dimensioned so that all people can understand them, we need to follow standards that every company in the world must follow. Standards are created by these organizations: ANSI -MIL ISO -DOD DIN -CEN JIS

58 Standards Institutions
ANSI - American National Standards Institute - This institute creates the engineering standards for North America. ISO - International Organization for Standardization - This is a world wide organization that creates engineering standards with approximately 100 countries participating.

59 Standards Institutions
DIN - Deutsches Institut für Normung - The German Standards Institute created many standards used world wide such as the standards for camera film. JIS - Japanese Industrial Standard - Created after WWII for Japanese standards. CEN - European Standards Organization

60 Standards Institutions
The United States military has two organizations that develop standards. DOD - Department Of Defense MIL - Military Standard

61 Dimensioning Methods Dimensions are represented on a drawing using one of two systems, unidirectional or aligned. The unidirectional method means all dimensions are read in the same direction. The aligned method means the dimensions are read in alignment with the dimension lines or side of the part, some read horizontally and others read vertically.

62 Dimensions are aligned
Aligned Dimensions Dimensions are aligned with the dimension lines

63 Unidirectional Dimensions
All dimensions and notes are horizontal and read from the bottom of the sheet

64 Types of Dimensions Their are two classifications of dimensions: size and location. Size dimensions are placed in direct relationship to a feature to identify to specific size. Location dimensions are used to identify the relationship of a feature to another feature within an object.

65 Size and Location Dimensions
Size dimensions Location dimensions

66 Rules and Practices Accurate dimensioning is one of the most demanding undertakings when designing parts. Use the checklist to insure you have followed the basic dimensioning rules.

67 Dimensioning Checklist
Each dimension should be written clearly with only one way to be interpreted. A feature should be dimensioned only once. Dimension and extension lines should not cross. Dimension each feature. Dimension features or surfaces to a logical reference point.

68 Dimension Checklist Dimension circles with diameters and arcs with a radius. A center line should be extended and used as an extension line. Dimension features on a view that clearly shows it’s true shape. Dimension with enough space to avoid crowding and misinterpretation.

69 Dimension Checklist Extension lines and object lines should not overlap. Dimensions should be placed outside the part. Center lines or marks should be used on all circles and holes.

70 Linear Dimensioning The accuracy of the final product is determined by the dimensions on the drawing. If all the dimensions originate from a common corner of the part, the object will be more accurate. This is referred to as Datum Dimensioning. Datum's insure the tolerance or errors in manufacturing do not accumulate.

71 Linear Dimensioning Dimensioning from feature to feature is known as Chain Dimensioning. It is commonly used and easy to layout. It does have possible consequences in the manufacturing of a part. Tolerances can accumulate making the end product larger or smaller than expected.

72 The chain dimensioning layout can have an effect on the final length of the part ranging from 1.47
This step can be .490 To .510 wide This step can be .490 To .510 wide This step can be .490 To .510 wide The chain dimensioning layout can have an effect on the final height of the part ranging from .72 to .78 This step can be .240 To .260 tall This step can be .240 To .260 tall This step can be .240 To .260 tall

73 Chain Dimensioning Placing an overall dimension will limit the chain effect of the Tolerance build up Placing an overall dimension will limit the chain effect of the Tolerance build up

74 Datum Dimensioning This distance can be 1.49 to 1.510 wide
The dimensions originate from a common edge (DATUM) of the part The dimensions originate from a common edge (DATUM) of the part This distance can be .990 to wide This step can be .490 To .510 wide

75 Dimensioning Angles Angled surface may be dimensioned using coordinate method to specify the two location distances of the angle. Angled surfaces may also be dimensioned using the angular method by specifying one location distance and the angle.

76 Dimensioning Angles Coordinate Method Angular Method

77 Dimensioning Arcs and Circles
Arcs and circles are dimensioned in views that show the arc or circle. Arcs are dimensioned with a leader to identify the radius in some cases a center mark is included. Circles should have a center mark and are dimensioned with a leader to identify the diameter.

78 Dimensioning Curved Features and Arcs
Small arcs do not need center marks. Arrow can be outside. Large Arcs use center marks. Use a capital “R” for dimensioning arcs. Or the arrow can be inside for small arcs.

79 Diameters A full circular object should be dimensioned
using it’s diameter. Holes should use hole notes. Cylindrical parts may show their diameters in this manner. Dimensioning on the right side view would be too crowded. This specification calls for a hole with a .5 diameter and 1.00 deep

80 Dimensioning Curved Features
Points are placed along the contour and are dimensioned from the datum Datum

81 Reference Dimensions Designates more than one of the same feature.
In this case it is identifying there are two identical holes

82 Chamfers External chamfer for 45 degree chamfers
only. There are two options. External chamfer for angles other than 45 degrees. Internal chamfers.

83 Fillets and Rounds Use a capital “R” for dimensioning the arc. Fillets
Small arcs do not need center marks. Arrow can be outside the arc. Rounds Large arcs use center marks.

84 Conical Tapers

85 Slot Dimensioning The two methods shown on the left are the acceptable
methods for dimensioning slotted holes.

86 Hole Location: Polar Coordinates
Polar dimensioning locates features by the use of angles

87 Rectangular Coordinates
Rectangular coordinates use linear dimensions to dimension the hole locations multiple holes are dimensioned from another

88 Rectangular Coordinates
Linear Coordinates are used to locate hole dimensions

89 Keyways Keyway Keyways Shaft Hole

90 Tolerance Dimensioning
Perfection is difficult to obtain. A tolerance is associated with dimensions on a drawing to illustrate the permissible variation in size or location. A tolerance specifies how much the dimension may vary from the designated size on the drawing.

91 Tolerance Limits The largest size an object can be made to is the upper limit. The smallest size an object can be made to is the lower limit. Upper limit .126 Lower limit .125 Upper limit Is .380 Lower limit Is .373

92 Dimensioning Tolerances
If your limits deviate above and below your basic size you have bilateral dimensioning. This dimension is unilateral because the size may only deviate in one direction. Limit Dimensioning shows the size of the upper limit and the lower limit.

93 Allowances Some parts fit together requiring an
allowance to be specified. It is the tightest possible fit between two parts If this part is made larger than .380 it will not fit together properly

94 Alphabet of Lines Short Break Line: A freehand
drawn line that shows where a part is broken to reveal detail behind the part or to shorten a long continuous part. (See example of Long Break Line on the next slide.) Hidden Line: Lines used to show interior detail that is not visible from the outside of the part. Object Line: Thick lines about .6mm(.032in) that show the visible edges of an object. Center Line: Lines that define the center of arcs, circles or symmetrical parts. They are half as thick as an object line. Section Lines: Lines are used to define where there is material after a part of the object is cut away. Construction Line: Very lightly drawn lines used as guides to help draw all other lines and shapes properly. Usually erased after being used.

95 Alphabet of Lines Long Break Lines: Break lines are used
To indicate we have shortened the drawing to use our space more efficiently. Dimension lines are used to show distance. Arrows are drawn on the ends to indicate where the dimension line starts and ends. The actual distance is placed in the middle of this line. Dimension lines are used in conjunction with extension lines to properly dimension objects. Extension lines are used to show where a dimension starts and stops on an object. The line should begin about 1/16” away from the part to prevent confusion with the object lines Cutting Plane Line: A line used to designate where the part has been cut away to see detail. The arrows point in the direction that you are looking. Leader lines are used to show dimensions of arcs or circles. They are also used to connect notes with features. The line with the arrowhead should be diagonal while the Line connecting to the note is horizontal How many lines from the previous slide can you identify here?

96 Line Types and Specifications
Arrow heads point directly to the object that is being dimensioned or the extension lines at the end of the dimension. Arrow heads are made 3 times as long as they are wide. Each succeeding dimension line should be 6mm from the previous one. Extension lines are used to establish the extent of the dimension. Arrows from the dimension line should touch the extension line. Extension lines should have a small space between the end and the object that is being dimensioned. The extension line should also extend 3mm beyond the last dimension line noted. The dimensioning system used here is unidirectional. This is the most common. Another system you may see is aligned. If this drawing were using the aligned system the dimension, we are pointing to would be read horizontally from the right of the drawing or turned counter clockwise 90 degrees. Dimension lines are used to identify distances of features. It has arrow heads at the end to identify the extents. There is a break in the middle to place the dimension. Dimension lines should be 10mm away from the object that is being dimensioned.

97 Annotation Local notes identify specific features that need a special operation. Hole notes are one such example. This note is placed with leaders at the location of the feature it pertains to. General notes are information that pertains to the entire drawing, unless specified in a local note. General notes are usually placed in the title block.

98 with numbers and symbols.
Hole Dimensioning Holes are specified with numbers and symbols. Diameter Through Depth Counterbore or Spotface

99 Hole Dimensioning Finish Mark Countersink

100 Hole Dimensioning A countersunk hole has an angular cut on the top
edge to allow flathead screws to sit below the surface A spotface is a shallow cut used on castings to create a flat surface for bolts. Boss is a raised surface used in castings for reinforcement. Finished on top to create a flat surface for the bolt to seat. A blind hole is drilled to a specific depth. A counter bored hole has a step so the head of a bolt can sit below the surface. Through hole is drilled completely through the material.

101 Thread Notes This number can be 3,4,5,6,7,8,9. It is the
grade of tolerance in the threads from fine to course. The H is for allowance G would be a tight allowance and H is no allowance. Prior to THRU you may have an LH for left hand thread. Finally THRU or a depth may be specified. M for Metric Nominal Diameter Pitch of the threads. Notes the threads are cut all the way through the hole. Depth can be specified here as well as LH for left hand thread. Identifies course or fine thread. In this case course. F for fine. Major Diameter Threads per Inch Threads are dimensioned with the use of local notes. We will discuss two methods: the ISO and the Unified National Thread method.


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