Presentation on theme: "Continuously Variable Transmissions (CVT):"— Presentation transcript:
1Continuously Variable Transmissions (CVT): The Holy Grail of automotive transmission systems?Salim NasserMechanical Design IIFall Semester 2002Mechanical Engineering Dept.Florida International University
2Overview of a CVT: Varies the transmission ratio continuously Shifts automatically with an infinite number of ratios.Seamless power deliveryConstantly changes its gear ratio to optimize engine efficiencyAllows the engine to rev almost immediately to deliver maximum torque
3Main types of CVT’s: Metal Push Belt CVT. Toroidal Drive CVT. Variable Diameter Elastomer Belt CVTNutating Traction Drive CVT
4History of CVT’S:1490: Leonardo da Vinci drew sketches of his ideas for a CVT.1886:The first CVT was built by Daimler and Benz.1930’s: GM developed a toroidal CVT.1958: Daf (Netherlands) developed and produced a belt driven CVT for a 0.6L engine.
6The good and the bad of CVT’s: ADVANTAGESDecreases engine fatigueAllows for an “infinite” number of gear ratios, maintaining the engine in its optimum power rangeMore mechanically efficient than Automatic transmissions.Greater fuel efficiency than both manual and automatic transmissions.(Fuel savings of more than 17% have been achieved).Cheaper and lighter than Automatic trans.Smooth, responsive and quiet to driveNewer CVT’s have a “manual” option, giving the driver more control, simulating a MT.CPU can be configured to suit a wide range of driving modes and styles.DISADVANTAGESLimited torque capacity when compared w/manual transmissions.Larger and more costly than manual transmissions.Slipping in the drive belt or pulleys.(NO LONGER AN ISSUE DUE TO NEW ADVANCES).Rubber band effect.(SOLVED)Complacency by the automobile industry, unwilling to discard billions of dollars in development in MT & AT’s.CVT AT MT
7Metal Push Belt CVT:Uses a pair of axially adjustable sets of pulley halves(Variators).Both pulleys have one fixed and one adjustable pulley halve.The transmission ratio is varied by adjusting the spacing between the pulleys in line with the circumference of the tapered pulley halves.A “belt” is used to transfers the engine's power from one shaft to another.The variators are adjusted hydraulically.When one pulley is varied, the other pulley must adapt itself inversely since the length of the belt is fixed.
8Push Belt CVT Illustrations: A CVT can convert every point on the engine's operating curve to a corresponding point on its own operating curve.The belt rides lower or higher along the walls of the pulley, depending on driving conditions, thereby changing the gear ratio.
10Hondas’ V-Belt CVTThe acceleration clutch is placed on the driven shaft in order to control torque at the closest possible place to the axle.This allows for smooth acceleration and a modest amount of creep.(eliminates need for a torque converter. )
11Van Doorne Steel Belt (1): Almost all of today’s belt driven CVT’s use this design invented by Dutch CVT specialist Van Doorne.Maximum torque it can withstand is around 150 lb-ft (190hp).Used in:Honda Civic HXNissan PrimeraToyota PriusHonda InsightBMW MinicooperSaturn Vue .
12Van Doorne Steel Belt (2): Assembled/Disassembled
131993 Williams/Renault FW15C CVT prototype 1994 FIA banned CVT’s from F1 racing Without as much development as the MT version, the experimental CVT Formula One was 1 second faster per lap.
14CVT Vs. Manual Transmission Theoretical comparison under “ideal” conditions. 1991 FIAT UNO: M=1250kgTorque=101.2 N-mn=5700rpm0-100 km/hCVTMT8.8 sec.11.9 sec.The Continuously Variable Transmission (CVT) proved 35% more efficient than the Manual Transmission (MT).With same car and engine, the CVT takes only 75% of the time to accelerate to 100km/h, compared to the MT.
16CVT Simulation: Audi A6 Multitronic Audi A6 3.0 L 0-60 mph Mileage A6 5-speed manual8.2 sec9.9 litre / 100kmA6 5-speed Tiptronic9.4 sec10.6 liter 100kmA6 Multitronic CVT8.1 sec9.7 litre / 100km
17Audi Multitronic CVT: Used in Audi’s 1.8L A4 and 3.0L A8. Uses a multi-plate clutch instead of a torque converterThe electronics detect uphill and downhill gradients, and assist the driver by compensating for the added load or boosting engine braking torque accordingly.A
18Audi’s Chain Belt design: link-plate chain made entirely from steelAs flexible as a V-beltComposed of several layers of platesside by side connected by high strength pins.The chain's tension is transmitted to the variator pulleys at the pin ends.Torque capacity of around 280 N-m.
19Toroidal Traction Drive CVT: Uses rollers to transmit torque between the input disc (which connects the crankshaft) and output disc (which connects the driveshaft).A viscous fluid with high shear strength properties is fundamental in transmitting torque between rollers and discs.Rollers and discs never touch.The angle of the rollers changes relative to shaft position resulting in a change in gear ratio.The change in angle by a roller must be mirrored by the opposing roller.
22Non-Newtonian Oil in TCVT: The oil is specially formulated to become highly viscous under pressure.When pressure is exerted at the contact points between the rollers and the discs the oil resists the tendency to slide and transmits the power effectively.
23Nissan Extroid Toroidal CVT: Used by Infinity’s Q35 and Nissan’s Cedric.
24Torotrak IVT: 3D ViewInput gears Variator(TCVT)Transmission ratios are achived using a typical Toroidal CVT.The torque converter is replaced by a Planetary gearset/multiple-clutch system.The Planetary gearset is engaged or disengaged depending on the TCVT ratio.Epicyclic gearset FR chain clutch
25Torotrak IVT: Toroid Drive Eliminates need for Torque ConverterDeveloped successfully for GMs’ 5.4L Ford Expedition (70 rpm.)HIGH REGIME: LOW REGIME:2nd Gear Below 2nd Gear
29Future of CVT’s:The internal combustion (IC) engine is nearing both perfection and obsolescence; advancements in fuel economy and emissions have effectively stalled.CVTs could potentially allow IC vehicles to meet the first wave of new fuel regulationsAs CVT development continues, costs will be reduced further and performance will continue to increase.This cycle of improvement will ultimately giveCVTs a solid foundation in the world’s automotive infrastructure.