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TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 GTR-Development for H2- and FC-Vehicles a TÜV SÜD - opinion SGS 4 - 09.

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Presentation on theme: "TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 GTR-Development for H2- and FC-Vehicles a TÜV SÜD - opinion SGS 4 - 09."— Presentation transcript:

1 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 GTR-Development for H2- and FC-Vehicles a TÜV SÜD - opinion SGS 4 - 09

2 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 Some Thoughts on 1. Approval 2. GTR-Development

3 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 1. Approval

4 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 19.09.2015Abteilung:4 One of the most important Rules in Safety Technology: Prevention is better than cure

5 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 19.09.2015Abteilung:5 Some experiences in the last 5 years with CNG- and LPG-vehicles in Europe: - 6 burst incidents (Saarland-CNG, Recklinghausen-LPG, Emmendingen- LPG, Speyer-LPG, Brescia-CNG, France-CNG) - reasons: position of PRD, LPG-tank was filled at a CNG-station, missing PRD, failing solenoid valve, too small orifice of PRD-vent line -3 crash incidents with LPG-vehicles (Rinteln, Dülmen, Thalwil-CH) No burst of containers

6 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 19.09.2015Abteilung:6 Design, Characteristics, Compatibility, Durability (Pressure, Temperature, Media, Acceleration, Ambient Conditions…) II III IV Component System I

7 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 Components System I 19.09.2015Abteilung:7 III IV Component Safety II System Safety

8 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 Components System I 19.09.2015Abteilung:8 Design, Characteristics, Compatibility, Durability (Pressure, Temperature, Media, Acceleration, Ambient Conditions…) II IV System Safety, Component Testing III System Inspection

9 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 Components System I 19.09.2015Abteilung:9 Design, Characteristics, Compatibility, Durability (Pressure, Temperature, Media, Acceleration, Ambient Conditions…) II III Accident Prevention IV Limitation of Consequences

10 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 19.09.2015Abteilung:10 IV Limitation of Consequences Component Testing III System Inspection Component Safety II System Safety Components System I Accident Prevention

11 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 2. GTR-Development

12 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 19.09.2015Abteilung:12 I. Storage system provisions II. Vehicle fuel system integrity provisions III. Electric safety DRAFT STRUCTURE of HFCV-GTR, SGS 3-10, dated 2008-05-15

13 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 19.09.201513 Questions arised during GTR-Discussions: I. Storage system provisions 1.Scope and Purpose 2.Application 3.Definitions 4.General Requirements 5.Performance Requirements 6.Test conditions and procedures 7.Annexes components and system requirements? Which components? Container, valve, PRD, filling device? Who is adressed? Component manufacturer or vehicle/system manufacturer? protection against overpressure Potential ignition sources Mechanical protection, … Part I or II? Documentation? Functional safety/quality of ECUs? … Burst ratios, fire protection, …

14 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 19.09.2015Abteilung:14 Proposal: Part I: basic requirements for accident prevention for system and components I. Storage system provisions 1. Scope and Purpose 2. Application 3. Definitions 4. General Requirements 5. Performance Requirements 6. Test conditions and procedures 7. Annexes System and component requirements CGH2 and LH2 H2-system excluding propulsion s. or other consumers System, e.g. mechanical, electrical, functional r. Components, e.g. P, T, Material, Media, function, etc. System, e.g. overpressure/temperature, leakage, ignition sources, single failure, monitoring, vehicle integration, shut off strategy Components (container, valve, PRD, filling device) Documentation system Documentation components

15 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 19.09.2015Abteilung:15 II. Vehicle fuel system integrity provisions 1.Scope and Purpose 2.Application 3.Definitions 4.General Requirements 5.Requirements and test procedures - in-use 5.1.Performance requirements 5.2.Test conditions and procedures 6.Requirements and test procedures - post crash 6.1.Performance requirements 6.2.Test conditions and procedures 7.Annexes Proposal: Part II: requirements and test procedures for limitation of consequences OICA-Proposal? Further requirements, e.g. Visible inspection Tightness test

16 TÜV SÜD Automotive GmbH SGS HFCV, Japan, 24th – 26th September 2008 19.09.2015Abteilung:16 III. Electric safety 1.Scope and Purpose 2.Application 3.Definitions 4.General Requirements 5.Requirements and test procedures - in-use 5.1.Performance requirements 5.2.Test conditions and procedures 6.Requirements and test procedures - post crash 6.1.Performance requirements 6.2.Test conditions and procedures 7.Annexes ELSA

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