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Addscour LPP powder / PCLP liquid Complete Caustic Free Scouring Process.

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Presentation on theme: "Addscour LPP powder / PCLP liquid Complete Caustic Free Scouring Process."— Presentation transcript:

1 Addscour LPP powder / PCLP liquid Complete Caustic Free Scouring Process

2 Strength of Addscour LPP powder / PCLP liquid First time complete solution in all aspects over Traditional Caustic scouring Process (50 years)

3 How it Work Bio-scouringAlkaline-scouring Blend of Enzymes- Pectinase + Protease Removes Pectin, protein, Wax, Oil etc Sodium Hydroxide Remove Pectin, Protein, Wax, Oil, Cellulose

4 Final Product Bio-scouringAlkaline-scouring Soft HandleHarshness cellulose with complete removal of Impurities cellulose with complete removal of Impurities and partial Callulose No core Alkali neutralization, thus less washing cycle Required core alkali neutralization, thus more washing cycle Less TDS, COD, BODMore TDS, COD, BOD

5 Cost Factor Bio-scouringAlkaline-scouring Direct cost is more but Overall cost is less (Grey to finished) Direct cost is less but Overall cost is more (Grey to finished)

6 bioscouring SUPPLY AT ARVIND’S SUPPLIED 1700 KG OF ADDSCOUR LPP AT KNITS AND KNITS YARN DEPARTMENT. 1 st SUPPLY BY 18.05.2009 AFTER TRIALS IN KNITS AND CHECKING ABSORBANCY, WHITENESS, PEROXIDE CONTENT LEFT IN BATH BOD & COD PARAMETERS OF DRAINED BATH PRESENT SUPPLY BY FEB 2010 FOR REGULAR SHOPFLOOR USE AFTER NUMBER OF TRIALS IN KNITS YARN AND PROVING THE COMMITMENT OF BIOSCOURING FOR ABSORBANCY, LESS WT LOSS OF MATERIAL.

7 with bioscouring on shoppfloor Absorbency instant. Rewetting properties maintains Whiteness as required No uneven dyeing till date Rejections as compared less. Faced Rope mark problem. Analyzed the problem. Was due to Bath draining at 80c to the regular 70c draining. Problem solved by draining bath at 70c.

8 Costing to conventionalwith bioscouring Sr.No. REGULARRATE DOSA GE TOTALChemical Cost 1 CLARITE ONE 2221.20%2.66 2 CAUSTIC FLAKES 34.52.50%0.86 3 HYDROGEN PEROXIDE 313.00%0.93 4 ACETIC ACID 41.50.50%0.21 5 INVATEX AC 310.30%0.09 6 Palcoperox CTAR 96.850.45%0.44 5.192.66 Sr.No. AETL CHEMICALRATE DOSA GE TOTALChemical Cost 1 ADDSCOUR LPP 2080.70%1.46 2 SEBWET CPNF 221.40.30%0.66 3 SEBAUX WDS 1650.30%0.50 4 SODA ASH 20.52.50%0.51 5 HYDROGEN PEROXIDE 312.50%0.78 6 ACETIC ACID 41.50.20%0.08 7 Palcoperox CTAR 96.850.45%0.44 4.422.62

9 benefits by BioScouring DIRECT COST SAVING BY 14.85% TO PRESENT RFD COST WEIGHT LOSS LESS BY 1.50% TO 3.00% COD & BOD LESS BY CAUSTIC FREE TREATMENT. TDS LESS BY LOW USE OF ACETIC ACID & NO USE OF CAUSTIC. INCREASE IN DYE UPTAKE BY 2.00% TO 4.00%. BRAND ENHANCED WITH SOFTER COTTON EVEN AFTER NUMBER OF WASHES AFTER FINISHING TOO. CAN PROVIDE BIOSCOURED TAGS TO ENHANCE THE BRAND VALUE


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