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Basic Principles of Coordinate Measuring machines

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Presentation on theme: "Basic Principles of Coordinate Measuring machines"— Presentation transcript:

1 Basic Principles of Coordinate Measuring machines

2 Coordinate Measuring Machines - Model

3 Types of CMM www.aaamir69930.blogfa.com
Fixed Table Cantilever Coordinate Measuring Machine Moving Bridge Coordinate Measuring Machine

4 Types of CMM www.aaamir69930.blogfa.com
Fixed Bridge Coordinate Measuring Machine Column Coordinate Measuring Machine

5 Types of CMM www.aaamir69930.blogfa.com
Moving Ram Horizontal Arm Coordinate Measuring Machine Moving Table Horizontal Arm Coordinate Measuring Machine

6 Types of CMM www.aaamir69930.blogfa.com
Gantry Coordinate Measuring Machine L-shaped Bridge Coordinate Measuring Machine

7 Types of CMM www.aaamir69930.blogfa.com
Fixed Table Horizontal Arm Coordinate Measuring Machine Moving Table Cantilever Arm Coordinate Measuring Machine

8 Probe Systems www.aaamir69930.blogfa.com Kinematic touch trigger probe
Switching probe system Continuous measuring probe system

9 Proximity Sensor y x A x = 0.5 y tan(A) www.aaamir69930.blogfa.com
sensing array x y A x = 0.5 y tan(A)

10 Diffracto Non-contact Laser Probe
SURFACE Measuring Range Laser Light Source Digital Solid-state sensor Lens 30o

11 Automatic Axis Alignment
Xw, Yw, Zw – Work piece related coordinate system XM, YM, ZM – Machine related coordinate system

12 Measurement with a CMM Step 1: Calibration of the stylus or probe tip with respect to the probe head reference point using a calibrated ball. Step 2: Metrological determination of the work piece position in the measuring machine-related coordinated system. Step 3: Measurement of the surface points on the work piece in the measuring machine-related coordinate system. Step 4: Evaluation of the geometric parameters of the work piece Step 5: Representation of the measurement results after coordinate transformation into the work piece related coordinate system.

13 Basic Geometric elements
Circle: Requires 3 points for measurement: By measuring 4 (up to 50) or more points form deviation is determined Plane: Planar measurements require 4 or more points for form. The intersection of Planes 2 and 3 generate Line 5; Point 6 is the intersection of Plane 4 and Line 5 Cylinder: To define a cylinder, 5 points are necessary. Calculations provide its axis and diameter. The intersection of the Cylinder 7 and Plane 4 is Line 8. Cone: The cone (or taper) requires at least 6 points for definition. Calculations determine the cone’s included angle and its axis in space. Sphere: The location of a sphere is found by measuring 4 points is also calculated.

14 Calculated Solution - Distance

15 Calculated Solution - Distance

16 Calculated Solutions - Angle

17 Calculated Solutions - Plane

18 Calculated Solutions - Circle

19 Calculated Solutions - Cylinder

20 Calculated Solutions - Sphere

21 Calculated Solutions - Cone

22 Data flow between CAD/CAM system and CMM

23 Volume/Variety Options for Inspection Equipment

24 Schematic Diagram of an FIS

25 Distribution of points on a lobed circle

26 Example of insufficient sampling
Insufficient sampling of a high-frequency component results in a low-frequency alias

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30 Minimum form error that could be detected by certain number of points on certain lobes

31 % Lobe Amplitude Detected
100.0


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