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PCRA –An Integrated Energy Solution Provider 1 3 rd International Summit on Food Processing, Agribusiness & Dairy 14 th September 2011 New Delhi Presentation.

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Presentation on theme: "PCRA –An Integrated Energy Solution Provider 1 3 rd International Summit on Food Processing, Agribusiness & Dairy 14 th September 2011 New Delhi Presentation."— Presentation transcript:

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2 PCRA –An Integrated Energy Solution Provider 1 3 rd International Summit on Food Processing, Agribusiness & Dairy 14 th September 2011 New Delhi Presentation by: Lt. Col. Satish Sharma, Jt. Director

3 PCRA –An Integrated Energy Solution Provider 2 About PCRA Need of Energy Conservation Successful Energy Audit Case Study Structure of Presentation

4 PCRA –An Integrated Energy Solution Provider 3 1973:Oil crisis world over Study team:Engineers from IOCL, NPC, DGTD estimated huge oil conservation potential in industries & STUs Study results :Conservation potential of 20 - 30% 6th Jan 76:Petroleum Conservation Action Group (PCAG) formed 10th Aug78:PCAG reconstituted as Petroleum Conservation Research Association (PCRA) and registered as a society under MOP&NG, Government of India Emergence of PCRA

5 PCRA –An Integrated Energy Solution Provider 4 Field Activities Industrial Sector / Commercial Bldg Sector Energy Audit I.T.P. Fuel Oil Diagnostic Study Walk Through Audits-SSI Transport Sector Driver Training Programme Model Depot Study Agriculture Sector Demonstration Centre L.I.P. Rectification Kisan Melas Seminars/Technical Meets / Workshops Follow up Studies Domestic Sector Youth Programmes Save LPG Clinics Domestic Workshop Other Activities International Networking OGCF Awards Empanelment of Auditors Promote replication of PCRA efforts in Clusters Field Activities Common to all Sectors

6 PCRA –An Integrated Energy Solution Provider 5 Strengths of PCRA 34 Nos of Energy Auditors Certified by Bureau of Energy Efficiency (BEE), Ministry of Power 87 Nos of Energy Auditing firms Empanelled by PCRA who function as extended arms Indias largest Organization promoting Energy & Petroleum conservation. Indias Largest Energy Auditing organization. Wide Experience of Energy Audits (more than 21000) in all types of industries. Networking with over 40 Research organizations Vast experience of conducting Fuel Efficiency programs in Transport sector in all types of fleet. Close coordination with Various Govt. Depts. at State & Central Level.

7 PCRA –An Integrated Energy Solution Provider 6 Need for Energy Conservation

8 PCRA –An Integrated Energy Solution Provider 7 Source : *BP statistical Review, end 2010 Energy Mix Pattern- India

9 PCRA –An Integrated Energy Solution Provider 8 Sector-wise Total Energy Consumption in India

10 PCRA –An Integrated Energy Solution Provider 9 Sector-wise Consumption of Petroleum Products in India

11 PCRA –An Integrated Energy Solution Provider 10 SECTORCONSERVATION POTENTIAL Transport20% Domestic20% Industrial25% Agricultural25% Commercial25% SECTORWISE CONSERVATION POTENTIAL

12 PCRA –An Integrated Energy Solution Provider 11 Energy Efficiency Scenario : Global Japanese primary energy consumption per unit GDP is the lowest in the world owing to various energy conservation measures taken for the respective sectors. Source: IEA

13 PCRA –An Integrated Energy Solution Provider 12 Successful Energy Audit Case Study Case Study of Energy Audit A Prominent Bakers In NCR

14 PCRA –An Integrated Energy Solution Provider 13 Salient Features ProductBiscuits Production1100MT/ Month Major Equipments Studied Air Compressors, Illumination, DG Sets, Motors & Ovens Power Consumption5,11,348kVAh, 4,92,418 kWh Average PF0.963 Average Cost of Energy Rs 5.18/ kVAh (Rs 5.38 / kWh )

15 PCRA –An Integrated Energy Solution Provider 14 Area Covered During The Audit Review of Electricity Bills, Contract Demand & Power Factor Loading Pattern of Induction Motors Study of Air Compressor Study of DG Set Study of Ovens Study of Illumination

16 PCRA –An Integrated Energy Solution Provider 15 Load Management Sl. No ObservationRecommendationPotential SavingsInvestment (Rs) Payback Period (Months) kVAhRs 1Low Power Factor (average PF maintained is 0.963 ) -Install capacitors of lower rating -Inspect capacitors periodically -Replace faulty capacitors 18,93098,05715,0002 Months

17 PCRA –An Integrated Energy Solution Provider 16 Air Compressor Sl. No ObservationRecommendationPotential SavingsInvestment (Rs.) Payback Period (Months) KwhRs. 1Poor Efficiency (78%) -Get the compressor inspected and overhauled 10,25055,14510,0002 Months

18 PCRA –An Integrated Energy Solution Provider 17 DG Set Sl. No ObservationRecommendationPotential SavingsInvestment (Rs) Payback Period (Months) KLRs 1Low Specific Power Generation 3.4 kWh/ liter -Get the DG serviced and tuned -Improve air supply to DG Set 3.5 KL HSD Rs1.23 Lakhs Rs10,000One Month

19 PCRA –An Integrated Energy Solution Provider 18 Ovens Sl. No ObservationRecommendationPotential SavingsInvestment (Rs) Payback Period (Months) KL HSD Rs (Lac) 1Poor Burner Efficiency Get burners tuned5519.21NA

20 PCRA –An Integrated Energy Solution Provider 19 Ovens Sl. No ObservationRecommendationPotential SavingsInvestment (Rs) Payback Period (Months) kVAh/ KL HSD Rs (Lac) 2Idle running of Burners and Fans -Stop Burners and Fans when the production line is idle 24,500 kWh & 22KL HSD 8.99NA

21 PCRA –An Integrated Energy Solution Provider 20 Illumination Sl. No ObservationRecommendationPotential SavingsInvestment (Rs) Payback Period (Months) kWhRs 1Use of energy efficient lights -Replace existing 150 tube lights with 28W T/L having electronic chokes. -Replace Halogen lamps and incandescent lamps with CFL 16,05086,350Rs 1 Lakh14 Months

22 PCRA –An Integrated Energy Solution Provider 21 Total Saving 1.Total Saving Identified : Power : 69,730 kWh HSD : 80 KL 2.Savings Identified in Terms of Rupees : 31,82,000 3.Expected Capital Investment in Rs: 1,25,000

23 PCRA –An Integrated Energy Solution Provider 22 Thank You Lt Col Satish Sharma Joint Director sharmasc@pcra.org


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