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Better CMP Cleaning Solutions Surfactanized Metal Inhibitors, Oxygen Scavengers and a New Particle Remover March 19 2014 CMPUG 2014 San Jose By Geoffrey.

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Presentation on theme: "Better CMP Cleaning Solutions Surfactanized Metal Inhibitors, Oxygen Scavengers and a New Particle Remover March 19 2014 CMPUG 2014 San Jose By Geoffrey."— Presentation transcript:

1 Better CMP Cleaning Solutions Surfactanized Metal Inhibitors, Oxygen Scavengers and a New Particle Remover March 19 2014 CMPUG 2014 San Jose By Geoffrey Yuxin Hu, PhD, Brizon Inc Lily Yao, PhD, Western Digital Technologies Inc

2 March 19 2014 CMPUG 2014 San Jose Introduction  Challenge of CMP in IC and HD  Background  Classic Principle of CMP Process  New Concepts of Slurry Chemistry and Formulation Outlet  Fab Experimental Data and Results  Future Developments  Summary  Acknowledgment

3 March 19 2014 CMPUG 2014 San Jose Challenge  Poor uniformity of the slurry on the pad  Macro- and micro- scratching  Residual slurry particles, Al 2 O 3, Colloid SiO 2 etal  Trace metals and ions (Cu, Ni, Fe)  Recontamination  Poor re-rinsibility  Etching, Corrosion ( aggressive chemicals, high or low pH, and oxidation)

4 March 19 2014 CMPUG 2014 San Jose Background  Unbalanced of Hydrophilic/Hydrophobic of Surfactants  Poor Vehicle of Slurry  Poor uniformity of slurry on the pad  Poor Surface modification on particles, such as SiO 2  Aggregation of particles  Wide distribution of particles  Macro- and micro- scratching  Poor re-rinsibility  Residual slurry particles, Al 2 O 3, Colloid SiO 2

5 March 19 2014 CMPUG 2014 San Jose Background  Micro incompatible of Metal Inhibitors/Oxygen Scavengers  Un-uniform dispersion of inhibitors in the solution  Corrosion of metal  Recontamination  Aggressive chemicals at high or low pH  Corrosion  Macro- or micro- scratching  Poor re-rinsibility

6 March 19 2014 CMPUG 2014 San Jose Classic Principle  Higher pH (>10)  Better removal of particles, specially BTA  Corrosion on metal? Ni, Fe and Cu?  Classic Non-ionic Surfactants (NIS)  Removing particles  Removing organic contaminations  Ionic Surfactants (IS)  Aliphatic phosphorous surfactants  Metal surface protection  Residual mono-layer  Chelating/Complex Chemicals  Cleaning/removing metal ions and oxides

7 March 19 2014 CMPUG 2014 San Jose New Concepts  Surfactanized Metal Inhibitors  Hydrophilic metal inhibitor on one side  Short aliphatic hydrophobic tail  Maximized protection on metal, Ni, Fe and Cu  Surfactanized Oxygen Scavenger  Long ethoxylated hydrophilic tail  Hydrophobic oxygen scavenger  Max scavenged oxygen in whole CMP process  Special Surfactants  Ethoxylated hydrophilic tail  Short hydrophobic chain with chelate agent  Not ethylenediamine series  Much better vehicle for particles, Al 2 O 3, SiO 2, etc  Optimized and Balanced Hydrophobic/Hydrophilic Media

8 March 19 2014 CMPUG 2014 San Jose Components  Special Non-ionic Surfactants  Mixed Surfactanized Metal inhibitors And Oxygen Scavenger agents  Additional Metal inhibitors And Oxygen Scavenger agents  Surfactanized Chelating agents  Particle removing agents

9 March 19 2014 CMPUG 2014 San Jose How it works Hydrophilic Metal inhibitor head Aliphatic Hydrophobic tail Anti-oxidant Hydrophobic Head Ethoxylated Hydrophilic Tail + Briteclean-0+Briteclean-1 Briteclean-0+ : Briteclean-1 = 1:1 In 50X aqueous dilution Briteclean-0+ : Briteclean-1 = 1:1 Bulk solution Phase separation

10 March 19 2014 CMPUG 2014 San Jose Application in a fab  Briteclean-0+ and Briteclean-1 blended 1:1 at a total concentration of 1.0 – 2.0% in aqueous media  Slurry applied: in MH837/MH834/MH814 (Cabot)  Pad applied: IC1000 (white pad --- Rodel/(Rohm Haas) Sub IV (black pad --- Rodel (Rohm Haas))  Tool platforms Applied: 8" Mirra (Applied Materials); 8" Ebara (Ebara); 8" 6DS-SP(Strausbaugh)  Wafer: Cu, Ni/Fe/Co, Low key and Al 2 O 3

11 March 19 2014 CMPUG 2014 San Jose Briteclean Products Briteclean – 0+Briteclean - 1Briteclean-ACP Pre/Post Cleaning Process YES Slurry Additives YES Storage/Buffer NO YES Application Need to mix with BC-1 or BC-ACP Need to mix with BC-0+ Alone Concentration 1% - 5% 1% - 4%

12 March 19 2014 CMPUG 2014 San Jose Briteclean Application pH 100% BriteClean-1 100% BriteClean-0+ Diluted 50X in DI H 2 O Recommended Usage: Briteclean-0+/Briteclean-1 = 1:1 Diluted to 1%-5% with DI H 2 O

13 March 19 2014 CMPUG 2014 San Jose AFM Cu Plated Wafer Roughness and surface residues are reduced BriteClean Mixture Average Roughness(N=3x3): Rms=0.29nm Competitor’s Cleaning Solution Average Roughness(N=3x3): Rms=0.34nm

14 SEM Cu Plated Wafer BriteClean Mixture Competitor’s Cleaning Solution

15 SEM Cu Plated Wafer March 19 2014 CMPUG 2014 San Jose Slurry only Slurry + Brizon products

16 March 19 2014 CMPUG 2014 San Jose BriteClean Cleaning Solution AluminaNiFe Con-1-70-66 Con-2-22-340 Competitor Cleaning Solution AluminaNiFe Con-1190280 Con-21571370 Different Slurry Cleanability BriteClean vs Competitor Particle Count

17 March 19 2014 CMPUG 2014 San Jose Particle counts Competitor Cleaning Solution Initial (Pre-) Post Cleaning (Post- Pre) Alumina Tool-14771445968 Tool-289130652174 NiFe Tool-3133528395 Tool-4500845345 BriteClean Cleaning Solution Initial (Pre-) Post Cleaning (Post- Pre) Alumina Tool-12592689 Tool-2692640-52 NiFe Tool-3675123-552 Tool-420778-129

18 March 19 2014 CMPUG 2014 San Jose Briteclean Application repeatability

19 March 19 2014 CMPUG 2014 San Jose New Developments  Briteclean-0+  More effective and efficiency cleaning  Now in production in WD  Briteclean-Cu  Only for Cu plated wafer  High pH value >10  Novel agent for particle removal

20 March 19 2014 CMPUG 2014 San Jose Summary  Briteclean mixture maximizes CMP efficiency  Uniformity  Particles, metals  No recontamination  Much improved surface roughness  New designed chemistry  Surface protection  Much easier process  Mixture system  No need to change processes

21 March 19 2014 CMPUG 2014 San Jose Acknowledgement  NCCAVS  Western Digital  Brizon Inc  www.brizon.net


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