1. Presentation Workpackage 3 simcon, Dr. Paul F. Filz

2. 2 Pro4Plast, contract number COLL-CT-2006-030205 Presentation of the Workpackage 3  Workplan Task 3.1 Development of new and efficient material data acquisition and measurement systemMUL T 3.1.1Obligation Book for new rheological measurement systemMUL T 3.1.2Collect available material data among the RTD partnersMUL T 3.1.3 collecting information on public sources and tools for material data for injection moulding simulationMUL T 3.1.4 Influence of pvT-data measured under high cooling rates onto the inject. moul. simulation of shrinkageSIMCON T 3.1.5Easy method to measure viscosity data for SMEMUL T 3.1.6Measurement of material data for the injection moulding simulation of the new partsMUL Q1Q2Q3Q4Q5Q6Q7Q8Q9Q10Q11Q12 T 3.1.1 T 3.1.2 T 3.1.3 T 3.1.4 T 3.1.5 T 3.1.6

3. 3 Pro4Plast, contract number COLL-CT-2006-030205 Presentation of the Workpackage 3  Workplan Task 3.2 Development and modification of simulation software for insert and multi component injection moulding SIMCON T 3.2.1Obligation book for added value software for parts with inserts and overinjected partsSIMCON T.3.2.2Combination of the geometry of the plastic part and the insertSIMCON T 3.2.3Automatic detection where different materials meetSIMCON T 3.2.4Automatic definition of thermal boundary conditions in areas where different materials meetSIMCON T 3.2.5Development of filling and packing simulation for part with insert or overinjected partSIMCON T 3.2.6Development of thermal behaviour of part with insert or overinjected part in mouldSIMCON T 3.2.7Development of a module for shrinkage and warpage simulation for the combined entitiesSIMCON T 3.2.8Definition of design criteria for test mouldTNO T 3.2.9Development of special test mouldTNO T 3.2.10Manufacturing of special test mouldTNO T 3.2.11Injection moulding experiments with test mould including result analysisTNO T 3.2.12Refining of developed software by means of TNO and SME test resultsSIMCON T 3.2.13 Dev. of a training program and supp. documents for IM simulation techniques for highly functional partsSIMCON

4. 4 Pro4Plast, contract number COLL-CT-2006-030205  Workplan Task 3.2 Presentation of the Workpackage 3 Q1Q2Q3Q4Q5Q6Q7Q8Q9Q10Q11Q12 T 3.2.1 T 3.2.2 T 3.2.3 90 % See slides T 3.2.4 60 % concept code T 3.2.5 70 % concept code T 3.2.6 50 % concept code T 3.2.7 25 % concept T 3.2.8 90 % T 3.2.9 T 3.2.10 T 3.2.11 T 3.2.12 T 3.2.13 20%

5. 5 Pro4Plast, contract number COLL-CT-2006-030205 Part with Insert

6. 6 Pro4Plast, contract number COLL-CT-2006-030205 Connecting Surface Incompatible meshes on connecting surface

7. 7 Pro4Plast, contract number COLL-CT-2006-030205 Connecting surface with automatically corrected mesh Compatible meshes on connecting surface

8. 8 Pro4Plast, contract number COLL-CT-2006-030205  Workplan Task 3.3 Presentation of the Workpackage 3 Application of new simulation technology (11 NEW complex parts from core SME)SIMCON T 3.3.1Definition of new partsSIMCON T 3.3.2Definition of new materialsSIMCON T 3.3.3Design of new moulds with the new IM simulation softwareSIMCON T 3.3.4 Construction of the moulds SIMCON T 3.3.5 Moulding and report of data on production of the new parts SIMCON Q1Q2Q3Q4Q5Q6Q7Q8Q9Q10Q11Q12 T 3.3.1 T 3.3.2 T 3.3.3 T 3.3.4 T 3.3.5

9. 9 Pro4Plast, contract number COLL-CT-2006-030205  Workplan Task 3.4 Presentation of the Workpackage 3 Handbook and Guidelines for preparation for dissemination/exploitationSIMCON T 3.4.1Detailed explanations of injection moulding simulation regarding certification objectives SIMCON, UNIZAR T 3.4.2Required technical, management, execution and validation specificationsSIMCON T 3.4.3Checking system for use of injection moulding simulation in product development processSIMCON T 3.4.4Development of guidelines for certification for use of simulation for dissemination in WP5SIMCON Q1Q2Q3Q4Q5Q6Q7Q8Q9Q10Q11Q12 T 3.4.1 T 3.4.2 T 3.4.3 T 3.4.4

10. 10 Pro4Plast, contract number COLL-CT-2006-030205 Presentation of the Workpackage 3  Milestones  M3-1; Month 1,5 ok  Obligation book for added value software for parts with inserts and overinjected parts ready  M3-2; Month 3ok  Obligation Book for new rheological measurement system ready  M3-3; Month 24  Shrinkage & warpage simulation ready

11. 11 Pro4Plast, contract number COLL-CT-2006-030205 Presentation of the Workpackage 3  Deliverables List of deliverablesDate D3-1Obligation book for added value software for parts with inserts and overinjected parts1,5 D3-2Obligation Book for new rheological measurement system3 D3-3Combination of geometries5 D3-4All material data available for SME part simulation9 D3-5Handbook / database for material data for simulation10 D3-6First version of training program for injection moulding simulation of highly functional parts12 D3-7Automatic detection and boundary conditions16 D3-8 First version of simulation software for filling & packing and thermal behaviour for part with inserts or overmoulded parts18 D3-9Test mould18 D3-10Handbook for dissemination18 D3-11High cooling rate pvt data and modified simulation software18 D3-12Viscosity measuring mould for standard injection moulding machine24 D3-13 First version of simulation software for shrinkage & warpage for part with inserts or overmoulded parts24 D3-14Measured material data for new parts27 D3-15Analysis of new parts35 D3-16Refined simulation software36

12. 12 Pro4Plast, contract number COLL-CT-2006-030205 Presentation of the Workpackage 3 Thank you for your attention! Dr. Paul F. Filz simcon kunststofftechnische Software GmbH Schumanstr. 18a 52146 Würselen Germany Tel. +49-2405-6450-0 Fax. +49-2405-5450-20 E-mail: pfilz@simcon-worldwide.compfilz@simcon-worldwide.com Homepage: www.cadmould.dewww.cadmould.de

13. 13 Pro4Plast, contract number COLL-CT-2006-030205 Injection Moulding Simulation helps to:  optimize the filling process  optimize gate positions  dimension runner systems automatically  lay out family and multi cavity moulds  predict shrinkage & warpage  optimize the packing profile  analyse fibre orientations  compensate cavity design for shrinkage & warpage  lay out and optimize the cooling system