Presentation on theme: "Smart Assembly Bob Brown CEO Advisor"— Presentation transcript:
Smart Assembly Bob Brown CEO Advisor
DASSAULT SYSTEMES - Date Page Smart Assembly A next generation capability in assembly systems and technologies which integrate virtual and real time methods in order to achieve dramatic improvements in productivity, lead-time, and agility.
DASSAULT SYSTEMES - Date Page Smart Assembly A next generation capability in assembly systems and technologies which integrate virtual and real time methods in order to achieve dramatic improvements in productivity, lead-time, and agility. Tangible Assets REALOPERATIONSREALOPERATIONS PHYSICAL Production INTELLECTUALPROPERTYINTELLECTUALPROPERTY VIRTUAL Non Tangible Assets Product & Process Knowledge
DASSAULT SYSTEMES - Date Page Vision: Using Smart Product / Resource Data to drive the Assembly Process Driving the assembly Process with Product & Resource: Requirements Attributes Capabilities Product Data Resource Data Responds to engineering changes and new configurations
DASSAULT SYSTEMES - Date Page Vision: 3D-only paperless engineering design to manufacturing planning and execution Design Plan Capture and share overall design intent & engineering specifications within the 3D model Completely define Engineering Requirements within the 3D model, eliminating the need for 2D drawings All engineering requirements including specifications, tolerances, flag notes, standard parts, etc. are directly usable and reconcilable within V5 (Geometry-based) Mfg Process Planning Allows configured mfg planning evolution without forcing corresponding engineering changes Enables process-driven MBOM-Export from the single data model to part ordering systems Provides the ability to automate reconciliation and auditing of engineering requirements use Tightens the collaboration between engineering and mfg teams Execute
DASSAULT SYSTEMES - Date Page Leverage knowledge contained in design and mfg planning definition to automatically generate detailed shop floor work instructions Reuse knowledge contained within the 3D model, such as engineering requirements, to auto-generate configurable, template-based shop floor instructions directing execution Automate 3D work instruction authoring and delivery to the shop floor for a specific configuration / effectivity range Work instructions self-adapt to design changes, thus reducing authoring time/effort and improving detail accuracy Enable efficient planning of multiple models and configurations in the same Process Plan, while delivering accurate shop floor instructions per line/tail/serial number based on configuration
DASSAULT SYSTEMES - Date Page Vision: Leverage knowledge contained in design and mfg planning definition to automatically generate Robot & PLC programs Reuse knowledge contained within the 3D model, to generate and validate robot and PLC programs Provide the concurrent engineering environment for Production Engineer and Control Engineer Programs would self-adapt to design changes, thus reducing reprogramming time/effort Enable efficient programming of multiple models and configurations in the same program For Production Engineer Process Planning and Validation For Production Systems For Control Engineer Design and Validate the Control of Production Systems
Challenges of Smart Assembly What are the tough implementation problems (infrastructure, standards) that must be solved to make smart assembly a reality?
DASSAULT SYSTEMES - Date Page Historic Model - Internal & External Suppliers build-to-print Build-to-print requires that all product specifications that drive (manufacturing and) assembly must be communicated and maintained constantly In most cases still drawing based even if the drawing is communicated electronically Supplier has to review each drawing in detail to understand requirements Not easily accessible to a Smart Assembly solution Model Based Definition Requirements and attributes are contained in the CAD model of components and assemblies or maintained in the PLM system More easily available to Smart Assembly solution but no standards Suppliers must maintain interface capabilities to the CAD, PDM/PLM and Knowledge systems of each of their customers Todays use of STEP does not provide an effective communication of engineering requirements between CAD systems specifications, tolerances, flag notes, weld symbols, etc
DASSAULT SYSTEMES - Date Page Outsourcing Model – Design & Build OEM is a system integrator OEM communicates requirements to Partner / Supplier who designs and builds components Eliminates much of the data transmittal problems associated with the build-to- print business model Minimizes problems of disparate CAD, PDM, and Knowledge systems between OEM and Supplier Need a standard model for communicating form, fit, function and interface requirements to: Facilitate communications with suppliers Provide the ability to obtain competitive quotes on a well understood set of requirements Aerosud Korean Air KAI Nippi Kawasaki Fuji Heavy Matsushita JAMCO ShinMaywa Mitsubishi SAC SAIC AIDC/ICA S BHA (JV) Hindustan Aeronautics Limited Singapore Technologies Asian Composites Mfg. (JV) XAC CAC Hellenic Aerospace IAI/Bedek TAI CASA Romaero Alenia/OAN BAe Smiths Ind. Rolls Royce TRW/Lucas MATIS (JV) CFMI Labinal Snecma Shorts Parker Hannifin Hexcel Goodrich CFM United Tech. Carlyle (Vought) Honeywell Mexmil ALCOA Rockwell Collins TRW/ Lucas Magellan Group Toronto Winnipeg Fisher VSMPO Aero Vodochody WZK PZL Mielec Ltd. MAE SASCO TA PC Melbourne Bankstown Moscow Design Center Dubai Seattle London Amsterdam Beijing GE Onamac Machine Works Rohr TAECO (JV) Corinth/Irving Wichita Long Beach Puget Sound Arnprior 60 sites, 300 suppliers : The Extended Enterprise for the 787.
DASSAULT SYSTEMES - Date Page Challenges Build-to-print CAD translations including features, attributes and requirements data PDM / PLM interoperability for product structure, attributes, requirements Interoperability between knowledge management systems Change and configuration management of the above Design and build Ability to communicate and manage change of requirements for Form Fit Function Interface Methodology and standards for OEM to validate integration Core Manufacturing Simulation Data Information Model (CMSDIM)