1. CMCP (Condition Monitoring Custom Products) www.stiweb.com
from
“Leaders in Vibration Monitoring
& Machine Protection Systems"
Vibration and Temperature Sensors, Transmitters ,
Monitors,
Cables, Wiring, Mounting Accessories, BNC Switch Box’s
, Enclosures,
Junction Box’s
, Tachometers,
Custom Panels and
more...
CMCP (Condition Monitoring Custom Products)

2. “Leaders in Vibration Monitoring & Machine Protection Systems”
Loop Powered Vibration Transmitter
Transmitters & Monitors
(Vibration, Enveloping, Temperature, Position, Speed, Process)
Custom Monitoring Solutions
Accelerometers
Accelerometer & Eddy Probe Accessories
LVDT’s
Cables (Bulk & Custom)
Shaker Table
Enclosures
BNC Switch Boxes
Rotor Kits
Mechanical / Electrical Runout Kit
Panel Design / Fabrication
Integration Services (Wonderware™)
CMCP (Condition Monitoring Custom Products)

3. Vibration Monitoring using PLC
MICRO PLC
CMCP Philosophy:
Modular
Distributive
Use Existing Networks where possible
HMI Software
CMCP (Condition Monitoring Custom Products)

4. CMCP (Condition Monitoring Custom Products) www.stiweb.com
Deer Park, TX USA
They experienced a significant fire on a crude pump operating
in parallel/series service.
The pump failure was caused by operating at off-design conditions.
Project required that vibration amplitude data MUST go to the DCS.
DCS Displays set up where Operator sees vibration data WITH other
operating parameters (vibration, temperature, amps, flow, etc)
CMCP787A Accels with CMCP-Accel Housing and CMCP602H cables
interfaced to CMCP530 Velocity Transmitters in local CMCP500-SS
Enclosures.
Sold to Operations as “Complete installed cost same as other
electronic transmitters (pressure, temperature, level, flow) that were
already being utilized.” Less than $1,000. Per channel.
CMCP (Condition Monitoring Custom Products)

5. Vibration Monitoring using PLC
Why use a PLC?
PLC’s are extremely reliable
I&C Personnel understand PLC programming for displays / set points
Vibration levels displayed clearly in Control room
Operators able to compare to other operating parameters
Operators able to make intelligent machine decisions
Installed Cost is same as any other transmitter currently in service (pressure, temperature, flow, level, etc) Less than $1,000 per channel
CMCP (Condition Monitoring Custom Products)

6. Vibration Monitoring using PLC
PLC Interfaces
4-20 mA most common
Low voltage & relatively immune to noise and ground loops
Handled same way as 4-20 mA signals from other sensors
Drop across 250  resister to accept 1-5 Vdc
As number of points to be monitored increases – so does the wiring cost
Monitoring system wiring cost can be reduced by interfacing to a plant network.
CMCP (Condition Monitoring Custom Products)

7. Distributed I/O Modules
Interface CMCP Monitor/Transmitters
Install local to machine
Dramatically reduce field wiring and overall installation costs
Available in any protocol for Interface with Customers PLC/DCS
CMCP (Condition Monitoring Custom Products)

8. CMCP (Condition Monitoring Custom Products) www.stiweb.com
A/D Converters
Features Include:
Small Size
DIN Rail Mount
Channels
Direct Field Wiring to CMCP 500, 500A or 420VT
TCP/IP, Modbus, DirectNet, etc.
Remote I/O over Long Distances
(3 Kilometers using standard RS485)
Isolated Communications ensure high reliability
CMCP (Condition Monitoring Custom Products)

9. CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP : Authorized Wonderware® System Integrator
CMCP (Condition Monitoring Custom Products)

10. CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP420VT
LED Display
Features:
Solid State
Loop Powered
Integral Sensor
4-20 mA Output
Dynamic Signal Output
No External Housing Required
No Special Extension Cable – (Use Standard Signal Wiring)
Optional Bright LED Display w/ BNC
Optional BNC Adaptor Only
BNC Adaptor
CMCP (Condition Monitoring Custom Products)

11. CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP420AD A/D Converter with MODBUS RTU or Ethernet Protocols
Features:
8 or 16 Channels
16 Bit A/D
Universal Power Supply ( Vac, 50 or 60 Hz)
Provides Loop Power to Transmitters
RS485 MODBUS RTU or Ethernet Protocols
Dynamic Signal Output with Channel Selector Switch
Interface to PLC or DCS
CMCP (Condition Monitoring Custom Products)

12. CMCP (Condition Monitoring Custom Products) www.stiweb.com
MODBUS
Plant DCS or PLC or PC
CMCP420VT Vibration Sensors
2 wire loop powered, measuring Velocity.
CMCP420AD-M08
FAN Vibration Monitoring Using Loop Powered Transmitters
CMCP (Condition Monitoring Custom Products)

13. CMCP 500 Series Transmitter / Alarm Module
LOW COST ON-LINE MONITORING
Turbines - Motors - Compressors - Pumps - Fans - Recips - Cooling Towers - Fin Fans
Air Handlers - Blowers - Chillers - and more… even Street Cleaners.
The CMCP 500 Series Transmitter / Alarm Module is
available in the following configurations:
Vibration (Acceleration, Accel. Env., Velocity, Displacement)
Position (Eddy Probe or LVDT)
Temperature (RTD, TC, Solid State)
Process variable (Voltage, Current)
CMCP (Condition Monitoring Custom Products)

14. CMCP500 Series Transmitter
Features
Low Cost
Small Size
DIN Rail Mount
4-20mA Output
Transducer OK
Buffered Transducer Output
CMCP (Condition Monitoring Custom Products)

15. CMCP500A Series Single Channel Monitor
Features
Low Cost
Small Size
DIN Rail Mount
4-20mA Output
Alert & Danger Alarms
Adjustable Time Delay
Trip Multiply
Transducer Fault Detection
Buffered Transducer Output
Remote Reset
CMCP (Condition Monitoring Custom Products)

16. CMSS590 Acceleration Enveloping Transmitter/ Monitor
Features:
Low Cost
Small Size
DIN Rail Mount
4-20mA Output
Alert & Danger Alarms
Adjustable Filter Ranges
Adjustable Time Delay
Trip Multiply
Transducer Fault Detection
Buffered Transducer Output
Remote Reset
CMCP (Condition Monitoring Custom Products)

17. CMCP (Condition Monitoring Custom Products) www.stiweb.com
LOW COST CONDITION MONITORING PACKAGES
Custom Integration / Packaging
Standard Systems
Custom Designs and Layout
Displays (yes or no)
Displays (common or individual)
Power Supply (yes or no)
Power Distribution
Intermediate Terminal Strips
IS Barriers
Modbus Interface
TCPIP Interface
Wireless
Web enabled
CMCP (Condition Monitoring Custom Products)

18. CMCP500 Low Cost Monitor System
Features
Low Cost
1-? Channels
Digital Display Option
Optional Enclosures
4-20mA Outputs
Alert & Danger Alarms
Trip Multiply
Transducer Fault Detection
API 670 Compliant
CMCP (Condition Monitoring Custom Products)

19. Sample CMCP500 Series Projects
*Most Common System* - 4 Channel Monitor
Ideal for Motor/Fan and Motor/Pump Sets
(4) CMCP530A Vibration Velocity Monitors .
Common Display with Channel Selector Switch,
Fiberglass, NEMA 4X Enclosure
(12) CMCP530A Vibration Velocity Monitors .
Common Display with Channel Selector Switch,
Powder Coated Mild Steel, NEMA 4 Enclosure.
(7) CMCP525 Vibration Acceleration Transmitters .
High and Low Pass Filters, Intermediate Terminals
Fiberglass, NEMA 4X Enclosure.
CMCP (Condition Monitoring Custom Products)

20. CMCP (Condition Monitoring Custom Products) www.stiweb.com
(4) CMCP530 Velocity Transmitters, (2) CMCP545 Eddy Probe Position Transmitters, and (1) CMCP575 Speed Transmitter. Individual displays, Fiberglass NEMA 4X enclosure.
(12) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (2) CMCP530A Velocity Monitors and (1) Phase reference output. Fiberglass NEMA 4X.
Explosion Proof System with CMCP530A Vibration Velocity Monitors, Class I, Div. I, continuous monitoring system for offshore Gas Turbine installation. Requirements included IS Barriers, Slave Relays, Independent Displays, XP Housing and 4-20mA output to interface with a DCS system.
(14) CMCP540A Displacement Monitors, (2) CMCP545 Position Monitors, (1) CMCP500A Eccentricity Monitor, (1) CMCP500 Case Expansion and (1) CMCP500 Differential Expansion. Painted Steel NEMA 4 Enclosure.
CMCP (Condition Monitoring Custom Products)

21. Turbine Supervisory Instrumentation
WonderwareTM Software and Industrial PC
CMCP (Condition Monitoring Custom Products)

22. CMCP (Condition Monitoring Custom Products) www.stiweb.com
Turbine Supervisory Measurement Parameters:
Shaft Relative Vibration
Absolute Vibration
Axial Thrust Position
Eccentricity
Speed, Zero Speed, Rate of Acceleration
Phase
Case Expansion
Differential Expansion
Valve Position
Air Gap
Bearing Temperature
CMCP (Condition Monitoring Custom Products)

23. CMCP (Condition Monitoring Custom Products) www.stiweb.com
Turbine Supervisory Measurement Parameters:
TP1
TP2 CE KØ
ECC
X,Y VP
X,Y
X,Y
X,Y DE
X,Y
X,Y
X,Y x x HP IP LP
GEN
EXC x x
Legend:
CE: Case Expansion
KØ: Phase Reference & Speed
TP1: Thrust Position One
TP2: Thrust Position Two
ECC: Eccentricity
X: Radial Vibration, Horizontal
Y: Radial Vibration, Vertical
VP: Valve Position
DE: Differential Expansion
CMCP (Condition Monitoring Custom Products)

24. CMCP (Condition Monitoring Custom Products) www.stiweb.com
Keys to Successful TSI
Keys to Successful TSI
Get CMCP directly involved EARLY
(We have done dozens of these systems and have are generally 40-50%
lower in price than Bently Nevada)
Get Operations involved in the decision
Sell as a Control System vs. Protection System
(We do not know of any power customers who are wired to shutdown or use
the relays in any fashion except to notify the operators.)
Locally mounted transmitters, A/D Converters and utilization
of the customers network will guarantee you a low bid.
(Your competition will bid a rack mount system in the control room
with wiring pulled back to that location – very cost prohibited)
Interface to DCS
(If customer does not have available IO or would prefer not to
Interface directly to their system, we can offer a Wonderware
Solution with an Industrial PC)
CMCP (Condition Monitoring Custom Products)

25. Sample CMCP500 TSI Monitoring System Control Room Mounted
Machine Mimic, Display & BNC Panel
Designed to fit the hole left by old
Bently Nevada Monitoring System
Transmitter, Power Supply and
Intermediate Terminal Panel to
Be mounted on the inside wall
Of Control panel.
CMCP (Condition Monitoring Custom Products)

26. Custom OEM Monitoring Solutions
Developed for SATCON, a division
Of MAGMOTOR
Flywheel Monitoring System
Vibration
Position
Speed
Temperature
WonderwareTM Software and Industrial Touch-screen PC
A/D Converters with MODBUS protocol
CMCP (Condition Monitoring Custom Products)

27. CMCP5000 Condition Monitoring System
Features:
CMCP500 Series Transmitters
World’s Most Popular HMI
Machine Mimics
Historical and Real Time Trending
Current and Historical Alarm Lists
Standard MODBUS A to D Converter
Other Protocols Optional
Desktop or Rack-Mount Touch-Screen PC
Overall, Rate of Change, and SPC Alarms
Makes Use of Existing or Dedicated Networks
CMCP (Condition Monitoring Custom Products)

28. CMCP-OS2400 Industrial Radios
CMCP Goes Wireless!
CMCP-OS2400 Industrial Radios
Features Include:
Class I, Div II, Grp’s A,B,C,D
Superior noise immunity - advanced frequency
hopping spread spectrum technology
Worldwide Unlicensed 2.4 GHz
Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.)
MODBUS RTU RS-485, RS-422, RS-232
DNP
32 Channels
Up to 16 mile range w/ Hi Gain Antennas
Can be extended with Repeaters
250 Kbps RF Data Rate
Configurable to Master/Repeater/Remote with
Windows setup / diagnostics software
Ethernet Model
CMCP (Condition Monitoring Custom Products)

29. CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP Goes Wireless!
CMCP-OS2400 MODBUS RTU
RF Receiver
CMCP Power Supply
CMCP530 Vibration Velocity Transmitters
CMCP-RM-16AI A/D Converter (MODBUS RTU)
CMCP-OS2400 MODBUS RTU RF Transmitter
CMCP Power Supply
CMCP (Condition Monitoring Custom Products)

30. CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP Goes Wireless!
HMI Software
LAN Server
Master
Radio
      
Radio 1
Radio 4
Radio 2
Radio 3
CMCP (Condition Monitoring Custom Products)

31. CMCP5304 General Machinery Monitor
The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input.
                                                                           
CMCP5304SS        NEMA 4X Stainless Steel Housing               
CMCP5308SS        NEMA 4X Stainless Steel Housing               
CMCP5300KEY      Wing Knob Latch w/Key                              
CMCP5300FOOT   Foot Mounting Kit                                         
CMCP         Low Cost Accelerometer w/Integral Cable    
CMCP (Condition Monitoring Custom Products)

32. 1 and 2 Channel General Machinery Monitors
CMCP5301 and CMCP5302
 1 and 2 Channel General Machinery Monitors
Features
Low Cost
4-20mA Output
Alert & Danger Alarms
Adjustable Time Delay
Trip Multiply
Transducer Fault Detection
Buffered Transducer Output
Remote Reset
Great for Cooling Towers, Fin Fans, Hydro Turbines
and any low channel count application.
CMCP (Condition Monitoring Custom Products)

33. CMCP1000 Dual Limit, Single Channel Vibration Monitor
Solid State Reliability
Integral Sensor (Optional External Sensor)
Two Levels of Alarm with Relays
True “OK” Circuitry with Relay
Adjustable Time Delays
Trip Multiply
4-20mA Output
Remote Reset
Optional Local Reset
Bright LED Digital Readout
                                                
                                                
Applications include Reciprocating Compressor Frame Vibration,
Fin Fans and Cooling Towers. Replacement for any mechanical vibration switch.
CMCP (Condition Monitoring Custom Products)

34. CMCP TACH3-XP Explosion Proof Tachometer
Features
Replaces Old Dymac M746
Front Panel Programmable
5-999,999 RPM Selectable Range
1 or Multiple Pulses per Revolution
0.001% Accuracy
Alert and Danger Alarms
4-20mA and 0-5 Vdc OutputRS232 Output
Eddy Current Probe Input
High & Low RPM Recall
0.56” H, Seven Segment LE
                                                 
CMCP (Condition Monitoring Custom Products)

35. CMCP800 Balancing Accessories Kit
CMSS6156 Magnetic. Goose Neck
Custom Vice Grip
Assorted Balance Weights
Banana to BNC Adapter
Hex Key Set
Tape Measure
6” Stainless Steel Rule
6” 180º Protractor
Compass
Clip Board
Polar Plot Tablet (50 sheets)
Hard Carry Case
CMSS6160 Printer Adapter
Digital Scale
CMCP630 A/B Switch
(2) CMSS2100 Accelerometers
(2) CMCP625 2 Pin to BNC Adapter
(3) 25’ BNC/BNC Cables (A,B,Phase)
(2) CMSS908-MD Magnet
Optical or Laser Phase Reference Kit
CMCP811
Balance Weight
Starter Kit
CMCP (Condition Monitoring Custom Products)

36. CMCP1100 Industrial Accelerometer
Features
LOW COST (Only $99.00 for 5 Meter System)
Small Size Case, 1/2” x 1.05”
Small Footprint, 1/2”
Integral Cable (5, 10 or 20 Meters)
100 mV/g Sensitivity
0.32 Hz to 10 KHz Frequency Range (± 3 dB)
Waterproof
CMCP (Condition Monitoring Custom Products)

37. CMCP280 API Accelerometer Housing
Kit Includes:
Dome Cover
Mounting Base with ¾” NPT Conduit Connection
Neoprene Base Gasket
O-Ring Gasket for Cover
Mounting Bolts & Washers
½” NPT Reducing Bushing
Meets API670 and API678 Requirements
CMCP (Condition Monitoring Custom Products)

38. CMCP604 Series Low Cost Accelerometer Extension Cable
Features
LOW COST
Thermoplastic version of traditional MIL Spec. Connector
Watertight to NEMA 6P, 13, IEC IP67
22 AWG, 100% Shielded, Twisted Cable
Rated to 185° F (85° C)
Only $49.00 in 5 Meter Length
CMCP (Condition Monitoring Custom Products)

39. CMCP602 Series Accelerometer Extension Cable
Features
Waterproof
Traditional 2-Pin MIL Spec. Connector
20 AWG, 100% Shielded, Twisted Cable
High Temp Cable temperature rated to 392°F (200°C)
Standard Cable temperature rated to 178°F (80°C)
Armored Cable available as an option
CMCP (Condition Monitoring Custom Products)

40. CMCP310 Series BNC Switchbox
Features
Low Cost
Terminate & Switch outputs of up to 48 sensors
Available in Fiberglass, Painted Steel or SS
Water Tight & Dust Tight
External or Internal BNC & Switch Available
Provide convenient and safe access to signals
CMCP (Condition Monitoring Custom Products)

41. CMCP1210 Spring Loaded Temp. Sensors
Features:
Tip Sensitive RTD or Thermocouple
For use to 260º C (500º F)
Adjustable Spring-Loaded Holder with Fluid Seal
Aluminum Connector Head – Optional XP Head
CMCP (Condition Monitoring Custom Products)

42. Intermediate Termination
Accelerometer Accessories
Mounting Pads
Motor Fin Mounts
Piloted End Mill
Acrylic Bypacs
Silicone Dielectric
Intermediate Termination
Boxes
BNC Junction Boxes
Extension Cables
2-Pin to BNC Adaptor
A/B Switch
Plug Mounting Adaptor
CMCP (Condition Monitoring Custom Products)

43. Eddy Probe Accessories
Meets API670 external mounting specifications
316 Stainless Steel
Provided with four 3/4" NPT Hubs
3/4" or ½” NPT Case Entry
CMCP801
Machined aluminum
Threaded and slotted to insure position and stability
CMCP805
CMCP (Condition Monitoring Custom Products)

44. CMCP610 Eddy Probe Calibrator
Features
Verify Voltage Output vs. Gap
For use with 5mm & 8mm Probes
Precision Micrometer
4140 Target
Graph Paper & Excel Spreadsheet
CMCP (Condition Monitoring Custom Products)

45. CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP810 Electrical Runout Kit
Features
Oscilloscope
Optical Phase Reference Kit
Eddy Probe System
Power Supply
Magnetic Mounts
Custom Vice Grips
“Bucking” Amplifier
Hard Carrying Case
Optional Gauss Meter
Option Software
CMCP (Condition Monitoring Custom Products)

46. CMCP (Condition Monitoring Custom Products) www.stiweb.com
CMCP600 Rotor Kit
1700/1400 RPM AC Motor
Quick Bearing Change
Easy to Use
Repeatable Results
Carrying Case
(2) Rolling Element Bearings
(1) “Good Bearing”
(1) “Fault Induced Bearing”
Bearing Fault Demonstrator
CMCP (Condition Monitoring Custom Products)

47. Dynamic Motion Demonstrator
CMCP601 Rotor Kits
Measurements may be obtained to study:
Frequency Based Signals
Time Based Signals
Orbital Analysis
Shaft Runout
Shaft Bow
Identify Rotor Critical Speeds
Resonance Amplitude Factor
Phase Analysis
Balancing
Shaft Relative & Case Absolute
Rotor Dynamic Studies
CMCP601
Dynamic Motion Demonstrator
Available in Short or Long Base
CMCP (Condition Monitoring Custom Products)

48. Cabinet / Panel Design and System Integration
Over 200 integrated Custom Panels and Enclosures
Customers Include:
Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh)
Black & Veatch
Brown & Root
Caltex
Fisher Rosemont
BHEL
Wyle Labs
Chevron USA
BP Amoco
M&M Mars
Champion Paper
E.I. Dupont
… and many more
CMCP (Condition Monitoring Custom Products)

49. Distribution, Intermediate Terminal Strips and Ground Bars
M800A integration with
BNC Output Panel, Power
Distribution, Intermediate
Terminal Strips
and Ground Bars
MIM Integration with Power
Supplies, Constant Current
Diodes, and Intermediate
Terminals
CMCP
Assembly Area
League City, TX
Compressor Controls, Turbine Over Speed, Governors, Vibration Systems, etc
CMCP (Condition Monitoring Custom Products)

50. Condition Monitoring Custom Products Quality Products Since 1989
“Leaders in Vibration Monitoring & Machine Protection"
Quality Products Since 1989
CMCP (Condition Monitoring Custom Products)