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PAC Control System Introduction

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Presentation on theme: "PAC Control System Introduction"— Presentation transcript:

1 PAC Control System Introduction
CC Lin PAC/Solution Biz Development Manager Industrial Automation Group

2 Agenda PAC Product & Market Position
PAC(Programmable Automation Controller) ADAM-5000 APAX-5000 Remote IO Introduction ADAM-5000 series APAX-507x series Application

3 PAC Product Overview Controllers : Remote IO ( FieldBus IO solution )
APAX-5500/6500 controller ADAM-5500 controller Remote IO ( FieldBus IO solution ) APAX-507X IO coupler ADAM-5000 series

4 Industrial Automation Controller Position
Computing & Capabilities PCs PACs PLCs Highlight Our PAC have PLC controller reliability & PC Computing capability Reliability & Scalability

5 PAC Application & Function Position
Integrating Control, information Processing and Networking in a Single Platform Save System Hardware Cost & System Integration Effort No Communication Issue between PC and PLC Industrial PC PLC ARC refers to this multi-functional control platform as the Programmable Automation Controller or PAC. (Click) Where all of the traditional control domains are integrated in a single platform. (Click) A common development platform, tagging and single database (Click) All tied to device, control, or motion network. (Click) Domain specific solutions are converging to improve performance, as OEMs, system integrators, and end users have been demanding such an integrated platform for some time. PAC One Control Platform

6 (Temp/Level/Pressure/Flow)
PAC Application & Function Position Information (HMI , SQL , Recipe , Video ) DCS APAX-5570XPE APAX-5520CE/KW Hybrid Controller PLC Process :AIO (Temp/Level/Pressure/Flow) IO Control Logic :DIO (On/Off , motion )

7 ADAM Controller & Remote I/O
Performance ADAM-5560 Atom Z510P WinCE 5.0 support 4 x Iso. COM. Dual LAN ADAM-5520 TI A8 CPU WinCE 6.0 4 x ISO. COM ADAM-5510 80186 CPU MS-DOS KW Support 4 & 8 slots ADAM-5000TCP Modbus TCP 4 & 8 slots Price

8 ADAM Product Portfolio
New Controller (SoftLogic/PC-based) Data Acquisition System ADAM-5560 Intel ATOM CPU ADAM-5520KW RISC-Based CPU ADAM-5510 Cost-effective CPU APAX-5620 CAN Bus APAX-5522PE P& E Controller ADAM-5000E/TCP Distributed DAS APAX-5520 Compact Release in April Generic I/O Modules ADAM- 5013 RTD ADAM- 5017P AI ADAM- 5018P AI/TC ADAM- 5024 AO ADAM- 5050 DI ADAM- 5053S Iso-DI ADAM- 5055S DI/O ADAM- 5056 DO ADAM- 5057S Iso-DO ADAM- 5060 Relay ADAM- 5069 Power Relay ADAM- 5080 Counter Here are our PAC product portfolio and you can we we have controller, I/O modules, Communication & Motion modules, and couplers. For Controller development, we will have higher performance like ATOM CPU and domain-focused controller like power & energy. For I/O modules, we will keep to complete the APAX I/O and develop the P&E I/O modules. For communication modules, we will develop APAX local bus card to let the customer can use our APAX I/O modules in IPC or other platform but keep the best performance. We will also focus on developing different couplers like Profinet and Profibus coupler to let the customer can extend their I/O modules with good performance. Specific I/O Modules ADAM- 5030 Storage ADAM- 5090 RS-232 ADAM- 5095 CAN Bus ADAM- 5202 AMONet Master

9 APAX Controller Performance Price APAX-6572 P&E APAX-5570/71 APAX-5520
Atom D510 2G DDR2 4* USB 2.0 4*APAX slot Fanless Time-Stamp P&E APAX-5570/71 Celeron M 512 DDR 4* USB 2.0 2*APAX slot APAX-5520 PXA270 1* LAN APAX-5620 PXA270 2* LAN CAN bus Time-Stamp APAX-5522PE PXA270 2* LAN 2 COM Port IEC compliant Time-Stamp Price

10 APAX Product Portfolio
New P&E New Controllers APAX-6572 Intel ATOM CPU APAX-5570/71 Intel Celeron M CPU APAX-5620 CAN Bus APAX-5522PE P& E Controller APAX-5520 Compact P&E I/O Modules APAX- 5046/ 60DO/ Relay APAX- 5013/17/ 18RTD/ AI/TC APAX- 5040 DI APAX- 5045 DIO APAX- 5028 AO APAX- 5080 Counter PE Series DIO/AI New Communication & Motion Modules APAX-5090P RS-232/422/485 APAX-5095P CAN Bus APAX-5202P AMAX Master Here are our PAC product portfolio and you can we we have controller, I/O modules, Communication & Motion modules, and couplers. For Controller development, we will have higher performance like ATOM CPU and domain-focused controller like power & energy. For I/O modules, we will keep to complete the APAX I/O and develop the P&E I/O modules. For communication modules, we will develop APAX local bus card to let the customer can use our APAX I/O modules in IPC or other platform but keep the best performance. We will also focus on developing different couplers like Profinet and Profibus coupler to let the customer can extend their I/O modules with good performance. New APAX Coupler & Backplane APAX- 5070 MODBUS TCP APAX- 5071 Profinet APAX- 5072 Ethernet/IP APAX- 5001/5002/ 5002L

11 2013 new Product----APAX-6572 Target Customer & Application
CPU/RAM: Atom D GHz, 2GB RAM Triple GbE LANs 2 x GbE with teaming for Ethernet I/O 1 x GbE for networking VGA display HD Audio 5.1, KB/MS, 4xUSB Mini PCIe for mobile connection Target Customer & Application PC_Based Controller NI Labview customer ATE Customer Simple Vision S/W SI for QC inspection Xpe 應用 MA MES Data gateway with real IO (獨特點) IO +Video +Audio FA MES APAX-6572 will release in 2012/Q1 and it is ATOM CPU. It supports 3 LAN ports and system diagnosis function

12 2013 New Product----APAX-5620 PXA-270 CPU same as APAX-5520KW
2*LAN,2*COM,2*CAN 1 USB , 1 VGA WCE OS 目標市場: 中鋼高爐用 :中鋼Tier 1 Controller 認同國產品之一 發電廠發電機控制 需要CAN通訊的應用 需要通訊複聯的應用(網路、串列) 綁規格用之controller Q1 redundant 版 released 與 Webaccess整合

13 2013 New Product---APAX-5522PE
International IEC Compliant , Power market Support Linux & WinCE OS Wide Temperature : -20 to 70 degC Higher Vibration than PLC CPU: XScale PXA MHz processor Memory: 32 MB Flash, 64 MB SDRAM Battery Backup RAM: 512KB OS: WinCE & Linux LAN ports: 2 x RJ-45 (10/100 Mbps) Serial ports: 2 x RS-232 (4-wire) Wide Temp. :-20~70 ゚C Shock Tolerance: 30 G Vibration Tolerance: 2 G APAX-5343 APAX-5002L Here is our P&E modules highlight, in 2012 we will release AI, DI, relay modules which are IEC compliance. They support wide temperature, high shock, and vibration tolerance. APAX-5017PE AI Module APAX-5040PE DI Module with 24/48/60VDC APAX-5060PE Relay Module

14 2013 New Product----ADAM-5560 COM1,3,4 RS232/485 1500Vdc 隔離串口
COM2 2500V dc 隔離串口 支持 VGA 埠 寬溫操作 - 0 ~ 55 ゚C CPU: Z G 存儲: 1G CF, 記憶體: 1GB 677 SDRAM 掉電保持區: 1MB 支持SD卡擴展 7個I/O擴充槽 雙乙太網 USB 2.0 *2

15 Selling Model :PC Based controller
Advantage : Small Size , Fan-less , IO Front install/Hot swap , Extension , Higher vibration against IPC/UNO/ARK PAC

16 Trying to Switch a PLC into a PAC?
Don’t! An application suitable for a PLC should likely stay with a PLC. PAC = Control + Computation + Connectivity PLC is only 1 ‘C’ Migration of PC/104 stack solution to PAC Already familiar with PC-Based Control Looking for prepackaged solution Take advantage of distributed I/O APAX has Ethernet backplane

17 PAC Sales Approach Perfect PAC Customer Profile Remote I/O for PLCs
Likes programming in C++ or .NET Uses significant analog I/O Requires numerous and varied communication interfaces Needs high degree of computation capability Remote I/O for PLCs EtherNet/IP for AB PLCs PROFINET for Siemens PLCs (GE also!) Modbus/TCP for others! Key Benefit: Multiple distributed locations only need 1 coupler (and consume 1 IP address)

18 PAC Selling model : PAC controller
Advantage : PC resource , Powerful CPU , IO hot swap/ distributed IO Good vibration against ,Support WinCE,Xpe,Linux , Good comm. I/F , AI/AO Price PLC PAC

19 PAC Selling Model NI PAC & SCADA S/W customer approach
Application-ready Software Integration Provide NI Labview IO driver , VI for measurement, test, and control systems More SCADA software supported Local SCADA Software Operation & remote monitoring

20 Remote IO ADAM-5000 : Support 4/8 IO
ADAM-5000/485 : Modbus/RTU 4 IO slot ADAM-5000/TCP : Modbus/TCP 8 IO slot APAX-507X : Support32 IO APAX-5070 : ModBus/TCP Remote control IO APAX-5071 : ProfiNet Remote control IO ( Siemens ) APAX-5072 : EtherNet/IP Remote control IO (AB )

21 Ethernet-Based Remote IO Solution
APAX-5070 ,ADAM-5000 ,ADAM-6000 Modbus/TCP, ProfiNet , EtherNet/IP Protocol APAX-5070 I/O Points 2048 128 ADAM-5000 32 ADAM-6000 Function & Performance

22 Ethernet-Based Remote IO Solution
Target : PLC : AB ( Ethernet/IP) , Siemens (Profinet), Schneider(Modbus/TCP APAX-5070 : Modbus/TCP (Schneider) APAX-5071 : Profinet ( Siemens ) APAX-5072 : Ethernet/IP (AB) APAX I/O APAX I/O Ethernet Switch APAX I/O Key Features : One IP Address for 32 IO Modules Good AI/AO Price APAX-5070 Modbus/TCP dual com. Cable Fail safe output Value (AO) We also have couplers for remote IO application. Profinet coupler will be released in 2012/Q1 and Profibus coupler will be released in 2012/Q2.

23 Flexible Expansion Topology
Feature Highlights: Flexible Expansion Topology Tree/Star Topology Line/Bus Topology Using Crossover or Ethernet Switch between I/O module backplanes Using Fiber Optical Switch to increase distances Remote expansion with Local Bus performance

24 More Features Changeable CPU with Same I/O
Save Current I/O Module Investment APAX-5570/5571 Same I/O modules APAX-5520 APAX-6572

25 Feature Highlights: Completely Modular I/O
Choose appropriate amount of I/O modules for your need APAX-5001 APAX-5002

26 Feature Highlights: I/O Design
High Density I/O AI/O: 12 channels, DI/O: 24 channels Save installation space Hot-Swap I/O Insert/remove modules without shutdown system Save operation cost Flexible Range for Analog Modules Each channel configured with different range Save stock cost Ch0: 10 V Ch1: 4 ~ 20 mA Ch2: K-type T/C

27 APAX I/O: Certification
EMC (Electromagnetic Compatibility) EMS (Noise immunity): testing according to IEC ~ EMI (Emitted interface) testing according to EN class A Shock Resistance testing according to IEC Vibration Resistance (Operating) testing according to IEC and IEC High/Low Temperature testing according to IEC , IEC and IEC I/O Module Characteristic Curve design according to IEC , type 1

28 APAX I/O: Dual Power Input
APAX-557x CPU module accepts 2 power Modules (APAX-5343) Through backplane, APAX-5520 and I/O accepts two power inputs

29 APAX I/O Modules AI APAX-5017 APAX-5017H AO APAX-5028 DI APAX-5040 DO
DI/O Detachable Clamp Type Connector Color-matched Connector and Label Writable Label with Wiring Information IO Hot Swapped

30 Software Options for Advantech PAC
Two solutions for different programmers PC-based Controller: open platform PAC: built-in SoftLogic software (KW) PC-based Controller PAC

31 Advantech IEC 61131-3 SoftLogic Software
Development Environment: MultiProg Real-time performance (1 ms) Off-line simulation & online download Runtime Engine: ProConOS Built-in in Advantech PAC controller No need extra payment for license Structure Text (ST) Ladder Function Block (FB) Sequential Function Chart (SFC) Instruction List (IL)

32 PAC Target Market Process Control Facility Management
Furnace/Boiler Water Treatment Facility Management Tank/Pump/Pipeline Monitoring Public Construction, Transportation Substation/Power Transmission Machine Automation Factory Automation Batch equipment

33 Batch Controller Target Market
OEM Biz Model –Non-Motion MA Market & Application Semi-conductor Furnace Metal Treatment Furnace Food & Beverage Dyeing Machine Pharmaceutical Bio-chemical Process (ex: Healthy Food) Cement Vacuum Furnace PCB Process Plastics Process Glue process Rubber process Soak Ramp

34 Application: Solar Plant Management
Power capability: 1 MW (Taiwan top three solar plant) Installation Size: 4 Football yield ( 4500 pcs Cells)

35 Application: Solar Plant Management
Display Electricity Network APAX-55200KW COM Port PV Modules DO: Control GCB AI: Temp, Sunlight GCB COM Port DI: Breaker Value COM Port COM Port DC Meter Transformer Power Meter Inverter

36 Solar Power Plant Management
Application: Solar Power Plant Management APAX-5520 communicate with inverters by Modbus/RTU protocol APAX-5520 communicate with trackers by proprietary protocol (ODM KW FB) Configure manual/automatic mode, set maximum acceptable wind speed, emergency stop APAX-5013 for temperature, 5017 for sunlight, wind speed, power meter APAX-5040 and APAX-5060 for power circuit component and breaker SCADA (iFix server) 16-port Ethernet Switch Fiber EKI-2541S Each Panel 12 x Trackers APAX-5520KW EKI-2541S 24 x Inverters Total 12 Panels (Z0 ~ Z11) Fiber

37 APAX-5520 + APAX I/O Modules
Application: Refueling Station Monitor CPU: APAX-5520 I/O Modules: APAX-5017, 5028, 504x, 5060, 5080 APAX-5080 Functionality: Connect to flow meter measuring how much oil is fuel up through pump FPM Local Display Oil Flow Meter APAX APAX I/O Modules

38 Application: Agriculture (Flower, Vegetable, Fruit, Mushroom)
Orchid greenhouse control and monitoring (Taiwan) APAX-5028, 5046: Temperature control with hot/cold water gate APAX-5017: Measure temperature, humidity and PAR EKI-7626 APAX-5520 TPC-1070 WebAccess (150 tag) APAX I/O APAX I/O APAX I/O 8 Greenhouses

39 Application: Factory Automation
Factory production data collection for analysis Typical application: Advanced Process Control (Taiwan) TFT LCD process system Manufacturer production optimization Requirement: High speed AI measurement Real-time performance Flexible topology for distributed station APAX-5070 APAX-5070 APAX-5070

40 Factory Functional Test System
Application: Factory Functional Test System Inverter Production Line Functional Test System (China) UNO/IPC send command to adjust inverter’s parameters APAX-5046 to control inverter power-on/off Double communication path between UNO/IPC and APAX-5520 UNO/IPC RS-485 One Cabinet Layer 1 Ethernet EKI-7659C APAX-5520 Layer 2 Layer 3 Layer 4 8 inverters Total 80 Cabinets 1 x APAX-5045 4 x APAX-5046

41 Application: Ship Control/Monitor
Distribution I/O architecture can save used controllers SI can handle ship certification through system-level aspect APAX system can handle ship alarm management, ship power management, ship cabin monitoring, rudder control APAX-5520 APAX-5000 I/O APAX-5000 I/O

42 Application: Air Bag Container Testing Machine
Test air bag container pressure limitation High Speed AI for pressure data acquisition IEC SoftLogic to shorten development time Integrate with IPC and WebOP (HMI)

43 Application: Air Bag Container Testing Machine APAX-5520: Controller
APAX-5017H: Measure pressure inside the container with high speed APAX-5028: Control pressure value which will be pumped into the container APAX-5040: Alarm and Push Button APAX-5046: Control Valves Ramp/Soak control for pressure value Local display on WebOP (HMI)

44 Application: Fuel Cell Station Monitor

45 Application: Boiler Management
Product Portfolio APAX-5520CE * 5 APAX-5570XPE * 2 APAX I/O: 95 DO, 80 DI and 50 AI FPM-2150G-UCE

46 Steel Production Monitoring
Application: Steel Production Monitoring Monitor steel casting in the cylinder Control Steel Flatness Historical Trend for Temp. & Pressure Data Application Requirement: Reliability under high temperature environment Communication ability with server .NET programming environment Temp, Pressure CANopen CANopen Sensor to measure steel thickness APAX-5620 APAX-5017 APAX-5045 Control Steel Position

47 Application: Tunnel Monitoring

48 Diversion Weir Control
Application: Diversion Weir Control APAX CPU, Power supply, communication backup Local and remote I/O with fiber optical connection HMI/SCADA redundant communication port

49 Mini-site : www.advantech.com/APAX

50


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