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System Platform – An introduction

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1 System Platform – An introduction
Jaco Markwat – Wonderware SA Gauteng East Regional Manager

2 Agenda Introduction Traditional approach versus Wonderware System Platform Features and Benefits of the Platform Considerations Conclusion

3 Who is Wonderware? Wonderware, a business unit of British-based Invensys plc, was established in April 1987 Confirmed the leading supplier of industrial automation and information software solutions worldwide Wonderware has sold over 500,000 software licenses to date. One-third of the world's plants run Wonderware software solutions.

4 Wonderware Everywhere 500,000+ Active Software Licenses
40,899 78,252 141,886 179,512 217,475 263,812 457,362 111,212 377,125 - 50,000 100,000 150,000 200,000 250,000 300,000 350,000 400,000 450,000 500,000 1999 2000 2001 2002 2003 2004 2005 2006 2007 Licenses Cumulative Licenses Over 52% of active Wonderware licenses date from 2005 or later The Wonderware installed base is our key asset that we will leverage to sell upgrades and up-sell additional software into. We also have a proven track record of getting customers to upgrade and purchase our new offerings. This gives us confidence in our plan as well as emphasizing the need to continually develop and release new software to keep this growth engine running. That is why continued R&D investments are so critical to our business.

5 Iron/Steel/Base Metals
Industry Spread FY2008 Power Generation & Distribution Food & Beverage Iron/Steel/Base Metals 19% 12% 11% 40% Metal/Refining

6 Frost & Sullivan Survey
Automation and Control Solutions in the African Metals and Mining Industry Wonderware 33.4%

7 Uncertainties in the Market
Economic crisis Market Volatility

8 Continuous Improvements
Need for Focus Accelerate ROI Decrease TCO Continuous Improvements Value Focus

9 Protecting your investment
21-Apr-17 Protecting your investment Your largest investment is in engineering and customization. Broken upgrade paths creates costs far beyond the cost of software. A broken upgrade path creates a barrier for change – the system becomes stale. The underlying system should enable you to leverage new hardware and software without having to re-create the solution. (c) 2004 Invensys Systems, Inc.

10 Wonderware System Platform Benefits
Provide flexible and robust automation solution Reduce life-cycle cost of ownership Provide building blocks for plant floor information Equipment Utilisation Production information & Reporting Vertical Integration Today with the number of software solutions in use in industry TCO (total cost of ownership) is an important factor. This must be considered not only based on the initial license cost but of the duration of the life of the product and includes engineering, upgrades, extensions, etc. Real-time and historical information is important if we want to fine-tune processes and understand where improvements can be made. When looking at advanced initiatives like Condition monitoring, MES and MIS the solution success often depends on the availability of plant data and the flexibility of the automation solution.

11 Wonderware Software Solutions
THE WONDERWARE SYSTEM PLATFORM PROVIDES A VERSATILE APPLICATION SERVER, A POWERFUL HISTORIAN SERVER, AN EASY TO USE INFORMATION SERVER AND UNPARALLELED CONNECTIVITY.

12 Wonderware Software Solutions
Device, Application, Enterprise Integration Database Applications Asset Management LIM Systems Devices ERP (SAP, Oracle, Microsoft..) Empowering All Roles in the Plant System Inter-operability Production & Manufacturing Activities Information/Plant Visibility Industry Packs Industry Applications Base Template Libraries Specific Function Modules System Platform Clients Powerful framework of services > Flexibility and Agility Leverage rich capability and best practices > Robustness and Productivity Encapsulate and leverage your company’s best practices and innovation > Differentiation Unmatched integration and interoperability > Organizational context and collaboration For Industrial Organizations Provide tools and solutions that support our customers ability to breakdown barriers to operational excellence and profitably meet their organizational goals with regard to Quality Innovation Costs Service Enable them to design, build, deploy, maintain solutions that deliver the highest value at the lowest possible lifecycle cost Guiding principles: Ease of use Clear upgrade path Sustainable Scaleable Extensible Microsoft Technology & Industry Standards (c) 2002 Invensys Systems, Inc. 12 21-Apr-17

13 System Platform Services
Not a Server, but a Provider of Services… PDA Browser Tablets Panels Terminal Services Device Integration Alarming Historization Trending Event Logging Security Redundancy Configuration Management Software Deployment Revision Control Facility Model Scripting .Net Framework Visualization SPC/SQC Telephonic Notification Reporting Data Mining Downtime/OEE Statistical Analysis Business System Integration Deployment Model HMI Phone Pager

14 Enabling operational breakthroughs
Empowering All Roles in the Plant IT & Infrastructure Engineering Operations Empower operations personnel with actionable views of enterprise-wide information Amount of information Robust & Reliable Consistent Limited screen size Issue: Visibility to disparate data sources Compatibility with Legacy system Clutter free and intuitive Built-in diagnostics and Status Needs: (c) 2002 Invensys Systems, Inc. 14 21-Apr-17

15 Enabling engineering breakthroughs
Empowering All Roles in the Plant IT & Infrastructure Engineering Enable engineers to build intuitive, reliable and maintainable applications for operations Customization Amount of Scripting Maintaining many applications Issue: Save valuable engineering time Collaborative development Reduce implementation errors Adv. Graphics tools and reusability Standardization, Secure & intuitive Needs: Operations (c) 2002 Invensys Systems, Inc. 15 21-Apr-17

16 Enabling IT breakthroughs
Empowering All Roles in the Plant IT & Infrastructure Issue: Central Management Extensibility Diagnostics Large scale deployment Make it much easier, less time-consuming and less costly do this Needs: Integrate with other IT apps Newer Technology - .NET etc. Common tools, Application Integration High Availability, Security Patch Mgmt Scalability on multiple dimensions Engineering Operations (c) 2002 Invensys Systems, Inc. 16 21-Apr-17

17 Enabling interoperability breakthroughs
Device, Application, Enterprise Integration Database Applications Asset Management LIM Systems Devices ERP (SAP, Oracle, Microsoft..) Needs: Architecture Flexibility Scalability Data Access, Clients Capability Standardization Independent of hardware Common Configuration Engineering Reusability Common platform for HMI, Supervisory, SCADA, MES, EMI Apps. IT & Infrastructure Engineering Operations (c) 2002 Invensys Systems, Inc. 17 21-Apr-17

18 Agenda Introduction Traditional approach versus Wonderware System Platform Features and Benefits of the Platform Considerations Conclusion

19 The Good Old Days… Operators:
The 1990’s Operator Operators: Immediate access to real-time information Close to the process to do something about it… Rest of business: Run on paper (latency)… HMI Displays PLC’s Machines

20 Manufacturing Systems Legacy
Bulk of System Investment in the last decade was here! ERP, Maintenance, Office Systems, Reporting Gap between ERP and Manufacturing Systems Custom Integration MES Data Collection, Traceability, Asset Monitoring, Reporting, LIMS, Production Analysis, Scheduling Difficult to Integrate No Unifying Architecture High cost of ownership (Multiple Apps) No Flexibility Plant Area 1 PLC’s Standard Control Modules Plant Area 2 SCADA / HMI SCADA / HMI SCADA / HMI Production Process Using Traditional one starts with a project, builds and commissions a application. Although standard function modules existed in the PLC these where not connected to the HMI standard iii) When the next project starts we are faced with a number of issues; The software application size was limited Changes to the application meant downtime and re-commissioning Code reuse is limited iv) Traditionally a new application would be developed for each major plant area, with new standards and no way to update the old applications The result is limited integration to the PLC increasing engineering and commissioning time. Multiple applications immediately increase cost of ownership Many users now want to add MIS/MES functionality and find this more challenging than it should be due to the islands of information. Alarming Alarming Alarming Scripting Scripting Scripting Poor Standards Management Limited Scope Security Security Security PLC’s Standard Control Modules

21 Today… Businesses are run so much faster
The 1990’s The 2000’s Operator Plant Roles Operations Maintenance Engineering Plant Mgt HMI Displays Info Displays Web Based Reports KPI Dashboards HMI Trends PLC’s Data Sources Maintenance Applications Planning Systems Lab Systems PLC’s Databases Machines Plant Assets Sites Lines Machines

22 Wonderware System Platform Approach
ERP, Maintenance, Office Systems, Reporting Standards Based (S95) Integration SAP xMII (NetWeaver) WWEI MS .NET Plant 1 Plant 2 PLC’s Standard Control Modules ArchestrA SAP xMII / Web Services / XML / MS .NET Product Tracking & Genealogy: Resource Allocation and Status: Production (~MES) and Performance Management (Modular Approach) Economy of SCOPE Dispatching Production Units: Data Collection Quality Management: Process Management: Performance Analysis: Other ….. Unified Architecture Single Plant Model Security Security Application Development Services Application Development Information Delivery & Visualisation Services Info Delivery & Visualisation Information & Data Management Services Information Management Standards & Engineering Reuse. Industrial Domain Features (Redundancy) Industrial Domain Features Economy of SCALE Software and Device Connectivity S/W & Device Connectivity PLC’s Standard Control Modules

23 Wonderware Architecture
Modules Equip Performance Toolkits Operations Mfg Quality Exec Batch Wonderware Clients (Desktop or Web) InTouch HMI Analysis Client Reporting Client Production Services Production Model Production Content Enterprise Connectivity 3rd Party S/W Applications 3rd Party Data Bases Controllers System Platform Application Server Information Server (Portal) Connectivity (to Foreign Data Sources) Unified Engineering & Admin Tools Historian

24 Real world? Plant Model Plant & Equipment context Alarm structure
Online additions & changes Plant 1 Area 1 Area 2 Plant 2 Site The plant model makes working with ArchestrA very easy, anyone familiar with the plant will be able to interpret the application structure. It provides data context and alarm structure. Area 1 Area 2 Area 3

25 Architecture One Application (Galaxy) Development Runtime IDE IDE
SQL Historian DB Plant 1 Control Modules PLC Plant 2 Control Modules PLC IDE Galaxy Repository MS SQL IDE Site Mines Smelter Milling Flotation Shaft 1 Shaft 2 Starting with the development environment the application can scale from 250 I/O to 1M I/O, the complete application and code is stored in a MS SQL database (galaxy repository) Editing is done via the IDE and this supports multi-user development. The application is designed and built on the plants physical hierarchy. Once developed the application is installed (deployed) to run on the appropriate physical hardware and view clients are used as the operator interface. Redundancy can be added with no engineering (configuration only, tick box). The process historian is configured automatically as the software is deployed based on the automation standards.

26 Extensive New Feature Set Compelling New Value
New ArchestrA graphics, Graphics tools, New Editor Standardization, Templates and instances, Change Propagation, Collaborative team development, Scripting support, Custom Properties, .NET controls, NET container, Data aware controls Allow engineers to build intuitive, reliable and maintainable HMI, SCADA, and MES applications using a single, high-productivity software platform that helps reduce time / costs and errors. Engineering Effectiveness Central Deployment Built-in diagnostics, Security, Compatibility with other systems Central repository, Common Configuration, Integrated platform Node by node upgrade, Extensibility Migration and coexistence Make it much easier, less time-consuming and less costly to integrate and manage secure, integrated operations applications - on an ongoing basis. IT Effectiveness The features available with InTouch 10.1 are all in support of improving customer efficiency in each of the three key areas: Engineering, Operations and IT. New animations, scalable faceplates, Clutter free screens, New look and feel, symbol collection Application Integration Quality and status information, Multi-monitor support, Empower operations personnel with intuitive views of the right enterprise-wide information in order to improve operational efficiency, reduce training costs, and minimize unplanned application downtime. Operational Effectiveness (c) 2002 Invensys Systems, Inc. 26 21-Apr-17

27 Wonderware Development Studio Planting ‘ArchestrA Technology Seeds’
Application Server & Modules InTouch 10.0 Terminal Services / Web Terminal Services Web / PDA for Sys. Platform Historian Wonderware Compact Panels Bundled TPC ERP MES/P&PM Common Wonderware Development Studio (Replaces FS Dev. & InTouch Dev.) HMI/Supervisory Common Repository for All Managed Applications Plant Floor (c) 2002 Invensys Systems, Inc. 27 27 21-Apr-17

28 Agenda Introduction Traditional approach versus Wonderware System Platform Features and Benefits of the Platform Considerations Conclusion

29 Strengths of Wonderware System Platform
Scalability Security Standards High Availability Software Management The key strengths of ArchestrA can be listed as ……

30 Scalability 1,000,000 I/O 250 I/O Distributed Multi Server Multi Client Single Server Multi Client Application Object Server Only Distributed Peer to Peer Integrated Single Node Have you developed an application-maybe compressor monitoring, de-liquefaction, or other production optimization-that you would like to deploy at multiple field locations featuring multiple platforms such as RTUs, PLCs or DCS that all have their own programming languages and platforms? You might consider developing that code within an application template that is instantiated as an object instance that runs in a single small I/O count license application server node. The result is a common piece of code that can be centrally maintained regardless of the underlying control platform. From that small example Wonderware applications can scale to a single node solution which combines data access, visualization, and history all the way to extremely large distributed peer-to-peer systems featuring a single name space. Application can grow as requirements change I/O measured as external I/O only (excludes internal)

31 Strengths of ArchestrA
Scalability Security Standards High Availability Software Management Security becomes vital especially when the application stretches across plant areas. ArchestrA security model is based on either the Microsoft domain or it’s own security model. This influences the ability to write values to the PLC or access to development code.

32 Security Either dedicated or can use Microsoft Domain security
Benefits New staff added to “Operator” group get the right authority When staff leave and are removed from the domain they are no longer able to access the automation application Simplifies management of user logons One password

33 Strengths of ArchestrA
Scalability Security Standards High Availability Software Management Standards are the basis for engineering re-use, consistency across applications and impact on the TCO (total cost of ownership).

34 Equipment centric objects: Powerful and multi-faceted
Inputs/Outputs Graphic symbols The basis of building application standards is to be able to capture as much engineering intellectual property (IP) into reusable objects before building the application. The description “object” is important and is derived from the concept of “object orientated” development. Traditional SCADA is configured via functional group such as tags lists describing the input and outputs, individual graphics for each device. The object is one place to configure everything the we need to represent the valve. System Platform promotes engineering re-use through application objects. Application Objects represent physical equipment or logical constructs, such as control loops. These application objects contain all configuration elements, including I/O definitions, logic and scripting, history configuration, security and access controls, and alarm/event configuration. This approach differs from traditional tag-based approaches which segment all of the configuration information into different databases and require multiple editors to manage. This self-contained approach dramatically reduces the engineering time associated with the initial creation and maintenance of objects. By keeping all object configuration tightly related and contained within the object itself, there is no need to use multiple editors to make sure that the alarming, I/O definitions, scripting, history, and security are consistent for an object. Logic/Scripting Faceplates Historical Information Alarms and events Security (c) 2002 Invensys Systems, Inc. 34 21-Apr-17

35 Inheritance Application Application Standards Model
XV101 XV102 XV103 XV104 $Valve-2Way $Valve-3Way $Control Module This is the single most important aspect to understand when switching to work with an object orientated development environment and the most powerful capability. Inheritance is what is important because this is what allows a template to be truly used as a standard. This means configure once and all instances are updated, in a tag based system each instance must be configured (huge time saver). TEMPLATES (CLASSES, PARENTS) INSTANCES (OBJECTS) DEVELOPMENT

36 Strengths of ArchestrA
Scalability Security Standards High Availability Software Management This refers to how we physically run ArchestrA applications. The PC’s or platforms that we be required.

37 Application layer availability
21-Apr-17 Application layer availability Non-redundant system The server handles all data. If the server is lost then the clients lose connection to data. InTouch InSQL Other AOS Nodes Redundant System Redundant servers maintain synchronized data through dedicated network. If the primary server is lost the backup server will take over where the primary left off. The switch is transparent to the clients. Configuration is done through a check box on the AppEngine. Client Server Architecture InTouch InTouch InTouch InTouch Historian AOS AOS PLC (c) 2004 Invensys Systems, Inc.

38 Redundancy configuration
21-Apr-17 Redundancy configuration AppEngine Enable Redundancy Set up parameters (c) 2004 Invensys Systems, Inc.

39 High Availability Simple to configure and maintain
Reduces production downtime Server maintenance without loss of availability Reduces production and performance data loss

40 Strengths of ArchestrA
Scalability Security Standards High Availability Software Management With the potential of the application to grow and the requirement to reduce TCO, software management is very important. ArchestrA provides; Error logging Diagnostic tools Backup and recovery tools A means to export and import standards

41 Software Management All software developed and deployed from galaxy repository. Multiple developers Provides audit trail and security Software installation Develop functionality using true object based environment Simplifies development across multiple devices and process monitoring points. Object Viewer provides diagnostic support from any computer on the control network (with security)

42 Agenda Introduction Traditional approach versus Wonderware System Platform Features and Benefits of the Platform Considerations Conclusion

43 Ordering System Platform
21-Apr-17 Ordering System Platform Step 1: System Platform - Select the appropriate Galaxy IO with History level for the System Platform. Step 2: System Platform Options-Additional Platforms, Historians, DA Servers Step 3: Wonderware Client Parts Choose One or More Step 4: Select Customer Support (c) 2004 Invensys Systems, Inc.

44 Order Wonderware Clients
21-Apr-17 Order Wonderware Clients InTouch for System Platform Visualization Client With Trending Without Trending Read-only Web Information Client Information Server v3.0 Advanced Reporting and Analysis Client License Reporting and Analysis Client ActiveFactory 9.2- Trend, Excel, Reports (c) 2004 Invensys Systems, Inc.

45 Local ArchestrA Certified Systems Integrators
Quad For those embarking on a ArchestrA project a serious consideration is the use of A2 certified Systems Integrators. The certification process provided by Wonderware USA requires that exams are written on products such as InSQL , InTouch and ArchestrA and that a completed project is submitted for review. Certification is about the certified staff employed by the system integrator and this information can be viewed on our website. Formal Wonderware Product exams Submit a successful ArchestrA project

46 Wonderware Southern Africa Technical Support
Continue to received recognition for our support excellence All staff formally certified At least 2 staff answering incoming calls Use formal call tracking solution (Oracle Siebel CRM) In excess of 1600 calls logged over 2008 85% of issues are typically resolved on the Same Day (statistical median = 0 days)

47 Agenda Introduction Traditional approach versus Wonderware System Platform Features and Benefits of the Platform Considerations Conclusion

48 Conclusion Reusable Standards and Ease of use reduce total cost of ownership by design. Strongly aligned with Microsoft (no duplication of technology) Make production information available to all role players Large local and international installed base

49 Powering intelligent plant decisions in real time.

50 Graphics Library


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