1. SAMAP RF EXPRESS IMPLEMENTATION IN CHINA
Case Study
Tim Wu General Manger, Shanghai Inteva Automotive Parts
John Chang President/CEO, TSnT

2. Company Background
Inteva Products Shanghai SAMAP is a joint venture between Inteva Products and STEC.
SAMAP has the manufacturing operations and design capacities in Shanghai.
Is a supplier for Volkswagen, SAIC Motors, Great Wall Motors and General Motors.
Implemented QAD Enterprise Application 2009 SE in 2010

3. Challenges Improve production recording accuracy
Improve picking efficiency
Reduce picking errors
Avoid over picking
Present wrong item
Meet compliance requirements of lot traceability
Position for future growth

4. QAD Application
Lack of inventory accuracy or a single location called “OT”; that is:
Inventory that’s “Out There” somewhere
Lack of real-time information
A need to eliminate manual logging of raw materials
Lack of ability to track materials from receiving through production and then shipping by means of an automated system that provides full lot traceability.

5. The Right Solution for SAMAP
Chose Eagle’s RF Express™ for QAD Enterprise Applications with TSnT’s implementation service.
Chose Intermec CK3 RF handheld devices and Intermec PM4i barcode label printers for the shop floor

6. Why Eagle and TSnT? Eagle TSnT Strategic QAD Partner since 1992
Seamless integration with QAD EA
Progress based solution
99% data accuracy or better
Real-time data capture without changes to QAD code
Personal experience with Eagle’s solution
Ease of implementation and use
Hardware and device flexibility
TSnT
Over 12 years experience in QAD application and barcode system implementation
Understand our business and culture
Provides Total Solution both of Application and hardware.
Local service for quick response
The capability of application extension and localization

7. Brief of Project Implementation
Kick-off at 1st July. 2011
Go Live at 5th Sept. 2011
Inventory Management
Shop Floor
Receipt by P.O
Scrap
Unplanned Receipt
Rework
Lot Transfer
Physical Counting
Localization
...
Work Order Management
Work Order Issue with Label
Work Order Receipt with Label
Operation Move/Complete
Scope of Work
1. Discovery
On-site interviews
Process analysis
Functional design plan
2. Design
Detailed requirements spec
Review and Sign off
3. Development
Localization
Testing
4. Deployment
Installation
Acceptance Testing
Training
Go live
Begin Support
1 Week
3 Weeks
2.5 Weeks
1.5 Weeks

8. Business & System Process Flow Diagram
Receiving
Material Handling
RM Inventory Locations
PRV
IBI
IBL
RM Inventory Locations
PRV
IBI
IBL
Receiving
POR
POM
POB
PTR
TRN
Material Transfer
PDP
TDP
TRN
图中POR/POM/POB等缩写表示RF Express的功能，比如按收货单收货、按物料收货等
PTR
TRN
Production Line
Production Staging Locations

9. Business & System Process Flow Diagram
Receiving
Material Handling
RM Inventory Locations
PRV
IBI
IBL
RM Inventory Locations
PRV
IBI
IBL
Implemented
Receiving
POR
POM
POB
PTR
TRN
Material Transfer
Implemented
PDP
TDP
TRN
图中POR/POM/POB等缩写表示RF Express的功能，比如按收货单收货、按物料收货等
PTR
TRN
Production Line
Production Staging Locations

10. Business & System Process Flow Diagram
Production/Finish Goods Inventory
PBL
LBL
Barcode Printing
STK
PTP
SLB
PGN
FGS
PTM
PTR
PRV
IBI
IBL
Manufacturing
Production Scanning
Material Transfer
PTR
FG Inventory Locations
Order Picking/Shipping

11. Business & System Process Flow Diagram
Production/Finish Goods Inventory
PBL
LBL
Barcode Printing
STK
PTP
SLB
PGN
FGS
PTM
PTR
PRV
IBI
IBL
Manufacturing
Implemented
Production Scanning
Material Transfer
PTR
FG Inventory Locations
Order Picking/Shipping

12. No intermediate hardware or software is needed.
RF Express Data Flow
QAD Database On Premise, Hosted or On Demand
Receiving/
Shipping
Dock
Transmit data to QAD
RF Express™ for QAD Enterprise Applications
Capture data
.net or telnet connection
Receive validation
Online, real-time update of QAD database OR batch updates using Qxtend
Warehouse
Print
labels
Production/ Shop Floor
No intermediate hardware or software is needed.

13. Hardware Network Wireless Backbone Access Point Terminal
802.11b/802.11g/802.11n
Wireless Backbone
Access Point
Terminal
Barcode Printer

14. Where are we now? 75% reduction in time of data collection
Improved the accuracy of data collection to 100%
Items to pick are in FIFO Order
All Materials are traceable by Lot/Serial
...

15. Fact Sheet 100% Accuracy Operation Before Current P.O Receipts 6 Steps
Transfer with Lot/Serial Change
3 Steps 5s
Backflush
7 Steps
50s
1 Steps
Issue-Unplanned
Receipt-unplanned
20s
...
100% Accuracy

16. Key to Success
Service providers have to know your business Requirements are clear and accurate
Simplify the process for the End User
Provide as many tools as necessary
Reduce keypad entry
Review the process periodically
...

17. Q&A