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Chapter 10 Standard Costing: A Managerial Control Tool

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1 Chapter 10 Standard Costing: A Managerial Control Tool
COPYRIGHT © 2012 Nelson Education Ltd.

2 Learning Objectives Explain how units standards are set and why standard cost systems are adopted Explain the purpose of a standard cost sheet Describe the basic concepts underlying variance analysis, and explain when variances should be investigated Compute the materials variances and explain how they are used for control Compute the labour variances, and explain how they are used for control (Appendix) Prepare journal entries for materials and labour variances

3 OBJECTIVE  1 Explain how unit standards are set and why standard cost systems are adopted

4 Unit Standards Developing standards enhances control
Need to determine the unit standard cost for a particular input Two decisions: Quantity decision Pricing decision

5 Quantity & Price Decision
The amount of input that should be used per unit of output Quantity Standard The amount that should be paid for the quantity of input to be used Price Standard Quantity Standard × Price Standard = Unit Standard

6 Unit Standard & Development of Standards
Used to enhance cost control Budgeted ‘unit’ costs Unlike budgets which contain aggregate amounts of total revenue and total costs Quantity Standards are developed by: Historical experience Engineering studies Input from operating personnel

7 Development of Standards
Price Standards are the joint responsibility of: Operations Purchasing Personnel Accounting

8 Types of Standards Ideal standards ---
demand maximum efficiency and can be achieved only if everything operates perfectly Currently attainable standards --- can be achieved under efficiency operating conditions

9 Why Standard Cost Systems Are Adopted
Two reasons: To improve planning and control To facilitate product costing

10 Actual costs are compared to budgeted costs and variances are computed
Planning and Control Standards: Enhance planning and control Improve performance management Fundamental requirement for a flexible budgeting system Actual costs are compared to budgeted costs and variances are computed

11 Costs are assigned to products using standards for:
Product Costing Costs are assigned to products using standards for: Direct materials quantity Direct materials price Direct labour quantity Direct labour price Overhead quantity Overhead price

12 Standard Costing Advantages: Greater capacity for control
Provides readily available unit cost information Simplifies cost assignments in both process and job costing systems

13 Explain the purpose of a standard cost sheet
OBJECTIVE  2 Explain the purpose of a standard cost sheet

14 Example: Cornerstone 10-1
HOW TO Compute Standard Quantities Allowed (SQ and SH) Information: Assume that 100,000 packages of corn chips are produced during the first week of March Unit quantity standard is 18 grams of yellow corn per package Unit quantity standard for machine operators is 0.01 hour per package produced Required: For the actual output of 100,000 packages: How much yellow corn should have been used? How many operator hours should have been used?

15 Example SQ x = SQ = 18 x 100,000 SQ = 1,800,000 grams Corn allowed:
Unit Quantity Standard Actual Output SQ x = Standard quantity of materials allowed SQ = 18 x 100,000 SQ = 1,800,000 grams

16 Example SH x = SH = 0.01 x 100,000 SH = 1,000 direct labour hours
Operator hours allowed: Unit Quantity Standard Actual Output SH x = Standard hours allowed SH = 0.01 x 100,000 SH = 1,000 direct labour hours

17 OBJECTIVE  3 Describe the basic concepts underlying variance analysis, and explain when variances should be investigated

18 Variance Analysis Components
SP = Standard unit price of an input SQ = Standard quantity of input for the actual output AP = Actual price per unit of the input AQ = Actual quantity of the input used

19 Total Budget Variance Total Variance Actual Cost Planned Cost = – –
(AP x AQ) (SP x SQ)

20 Price (Rate) Variance - Actual Price Standard Price
Number of inputs used - x Favourable variance = Actual price is less than standard price Unfavourable variance = Actual price is greater than standard price

21 Usage (Efficiency) Variance
Actual Quantity Standard Quantity Standard Unit Price - x Favourable variance = Actual quantity is less than standard quantity Unfavourable variance = Actual quantity is greater than standard quantity

22 The Decision to Investigate
Performance rarely meets established standards exactly Random variations around the standard are expected Management should determine an acceptable range of performance

23 Example: Cornerstone 10-2
HOW TO Control Limits to Trigger a Variance Investigation Information: Standard cost: $100,000; allowable deviation: $10,000; actual costs for six months: June $97,500 September $102,500 July 105,000 October 107,500 August 95,000 November 112,500 Required: Plot the actual costs over time against the upper and lower control limits. Determine when a variance should be investigated

24 Acceptable Range (Don’t Investigate)
Example $120,000 110,000 Acceptable Range (Don’t Investigate) Standard 100,000 90,000 June July August September October November

25 Example $120,000 Investigate 110,000 100,000 90,000 June July August
September October November

26 OBJECTIVE  4 Compute the materials variances, and explain how they are used for control

27 Example: Cornerstone 10-3
HOW TO Calculate the Total Variance for Materials Information: Unit standards: Standard price: $0.01 per gram Standard usage: 18 grams Actual results for the first week in March: Actual production: 48,500 bags of corn chips Actual cost of corn: 780,000 grams at $0.015 Required: Calculates the total variance for corn for the first week in March

28 Example Corn $11,700 Total variance for corn: Actual Costs
Budgeted Costs Total Variance = AQ x AP 780,000 grams x $0.015 Corn $11,700

29 Example Corn $11,700 $8,730 Total variance for corn: Actual Costs
Budgeted Costs Total Variance = SQ x SP (18 grams x 48,500 bags) x $0.01 Corn $11,700 $8,730

30 Example Corn $11,700 $8,730 $2,970 U Total variance for corn:
Actual Costs Budgeted Costs Total Variance = Corn $11,700 - $8,730 = $2,970 U

31 Direct Materials Variances
Materials Price Variance Measures the difference between what should have been paid for raw materials and what was actually paid MPV = (AP – SP) x AQ

32 Direct Materials Variances
Materials Usage Variance Measures the difference between the direct materials actually used and the direct materials that should have been used for the actual output MUV = (AQ – SQ) SP

33 Example: Cornerstone 10-4
HOW TO Calculate Materials Variances: Formula and Columnar Approaches Information: Unit standards: Standard price: $0.01 per gram Standard usage: 18 grams Actual results for the first week in March: Actual production: 48,500 bags of corn chips Actual cost of corn: 780,000 grams at $0.015 Required: Calculates the materials price and usage variance using the 3-pronged (columnar) and formula approaches

34 Materials Price Variance
Example Formula Approach Materials Price Variance MPV = (AP – SP) AQ MPV = ($0.015 – $0.01) 780,000 MPV = $3,900 U

35 Materials Usage Variance
Example Formula Approach Materials Usage Variance MUV = (AQ – SQ) SP MUV = [780,000 – (18 x 48,500)] ($0.01) MUV = $930 F

36 Example Columnar Approach 1. AQ x AP $11,700 2. AQ x SP $7,800
3. SQ x SP $8,730 780,000 x $0.015 780,000 x $0.01 (18 x 48,500) x $0.01

37 Example Columnar Approach 1. AQ x AP $11,700 2. AQ x SP $7,800
3. SQ x SP $8,730 Price Variance (1 – 2) $3,900 U Usage Variance (2 – 3) $930 F

38 Example Columnar Approach 1. AQ x AP $11,700 2. AQ x SP $7,800
3. SQ x SP $8,730 Price Variance (1 – 2) $3,900 U Usage Variance (2 – 3) $930 F Total Variance (1 – 3) $2,970 U

39 Responsibility for the Materials Price Variance
Belongs to the purchasing agent Price can be influenced by: Quality Quantity discounts Distance of the source from the plant

40 Responsibility for the Materials Usage Variance
Belongs to the production manager Variance can be influenced by minimizing: Scrap Waste Rework

41 Analysis of the Variances
First step: Decide whether the variance is significant Second step: Find out why it occurred

42 Accounting and Disposition of Materials Variances
Materials variances are ADDED to cost of goods sold if they are UNFAVOURABLE Materials variances are SUBTRACTED from cost of goods sold if FAVOURABLE

43 Direct Labour Variances
Labour Rate Variance Computes the difference between what was paid to direct labourers and what should have been paid LRV = (AR – SR) x AH

44 Direct Labour Variances
Labour Efficiency Variance Measures the difference between the labour hours that were actually used and the labour hours that should have been used. LEV = (AH – SH) SR

45 Compute the labour variances and explain how they are used for control
OBJECTIVE  5 Compute the labour variances and explain how they are used for control

46 Example: Cornerstone 10-5
HOW TO Calculate the Total Variance for Labour Information: Unit standards: Standard price: $8.00 per hour Standard usage: 0.01 hours Actual results for the first week in March: Actual production: 48,500 bags of corn chips Actual cost of corn: 360 $8.35 Required: Calculate the total variance for inspection labour for the first week in March

47 Example Actual Costs Budgeted Costs Total Variance - = AQ x AP SQ x SP
Total variance for inspection labour: Actual Costs Budgeted Costs Total Variance - = AQ x AP SQ x SP Inspection labour $3, $3,880 = $874F

48 Example: Cornerstone 10-6
How to Calculate Labour Variances: Formula and Columnar Approaches Information: Unit standards: Standard price: $8.00 per hour Standard usage: 0.01 hours Actual results for the first week in March: Actual production: 48,500 bags of corn chips Actual cost of corn: 360 $8.35 Required: Calculate the labour rate and efficiency variances using the 3-pronged (columnar) and formula approaches

49 Example LRV = (AR – SR) AH Formula Approach Labour Rate Variance LRV =
($8.35 – $8.00) 360 LRV = $126 U

50 Labour Efficiency Variance
Example Formula Approach Labour Efficiency Variance LEV = (AH – SH) SR LEV = (360 – ) $8.00 0.01 x 48,500 LEV = $1,000 F

51 Example Columnar Approach 1. AH x AR $3,006 2. AH x SR $2,880
3. SH x SR $3,880 360 x $8.35 360 x $8.00 (0.01 x 48,500) x $8.00

52 Example Columnar Approach 1. AH x AR $3,006 2. AH x SR $2,880
3. SH x SR $3,880 Price Variance (1 – 2) $126 U Usage Variance (2 – 3) $1,000 F

53 Example Columnar Approach 1. AH x AR $3,006 2. AH x SR $2,880
3. SH x SR $3,880 Price Variance (1 – 2) $126 U Usage Variance (2 – 3) $1,000 F Total Variance (1 – 3) $874 F

54 Causes of Labour Rate Variance
Labour rates are determined by external forces as labour markets and union contracts Labour rates can vary when: more skilled and more highly paid labourers are used for less skilled tasks unexpected overtime occurs

55 Responsibility for the Labour Efficiency Variance
Production managers are responsible for the use of direct labour But once the cause is discovered, responsibility may be assigned elsewhere


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