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Cover graphic should fill and not exceed the defined grey box. June 14 th, 2012 Gary Devlin API SC 18 – Quality Product Life Cycle TG7.

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Presentation on theme: "Cover graphic should fill and not exceed the defined grey box. June 14 th, 2012 Gary Devlin API SC 18 – Quality Product Life Cycle TG7."— Presentation transcript:

1 Cover graphic should fill and not exceed the defined grey box. June 14 th, 2012 Gary Devlin API SC 18 – Quality Product Life Cycle TG7

2 Cameron Quality API SC 18 Product Life Cycle TG7 To form a task group (TG7) to create a life-cycle management system document for use in conjunction with products and/or standards used in the oil and gas industry. The document should provide the means of identifying the continued compliance of a product to its original and/or current manufacturing and design requirements and the ability to demonstrate product compliance to original and/or current product standards and industry/product-specific technical and regulatory requirements throughout the product lifecycle.

3 Cameron Quality Today: The Product Life Cycle and the API Monogram API Monogrammed Sold Installed In use Serviced Inspected Repaired Remanufactured Serviced Maintenance & Operational Status ? Standards Compliance? Design Changes & Criteria? Regulatory Requirements? Current State Functionally Tested API Monogram = Complies with API Standards and API Approved Quality Program.

4 Cameron Quality Product Life Cycle Management and the API Monogram Monogrammed Sold Installed In use Serviced Inspected Repaired Remanufactured Serviced Maintenance & Operational Status - Verified Standards Compliance - Verified Design Changes – Implemented Regulatory Compliance - Verified Future State Life Cycle Management System & Product Standards Functionally Tested

5 Cameron Quality Lifecycle Management Systems – Input Walk Across API RP 64Diverter Systems Equipment and Operations API RP 53 Recommended Practices for Blowout Prevention Equipment Systems for Drilling Wells API RP 5C1 Recommended Practice for Care and Use of Casing and Tubing API RP 7L Procedures for Inspection, Maintenance, Repair, and Remanufacture of Drilling Equipment, 1st Edition API 1951 API-ASME for the Design, Construction, Inspection and Repair of Unfired Pressure Vessels API 653 Tank Inspection, Repair, Alteration, and Reconstruction, Fourth Edition API 510 Pressure Vessel Inspection Code: In-Service Inspection, Rating, Repair, and Alteration API TR 939B Repair and Remediation Strategies for Equipment Operating in Wet H2S Service API 6AAnnex J: Repair & Remanufacture API 16AAnnex B: Repair & Remanufacture API 16DSection 6: Inspection & Maintenance API Q2Specification for Quality Management System Requirements for Service Supply Organization for the Petroleum and Natural Gas Industries, First Edition

6 Cameron Quality Lifecycle Management of API Monogrammed Products Draft Table of Contents Contents Upstream Segment 1.0Scope 2.0References 3.0Definitions 4.0Purpose 5.0Application 6.0Responsibilities 7.0Verification of Product Status 8.0Traceability and Marking 9.0Field Configuration and Usage Profile 10.0Maintenance & Service 11.0Field Inspection and Test 12.0Field Repair 13.0Design Status 14.0Usage History 15.0Non-Field Repair and Remanufacture 16.0Decommissioning

7 Cameron Quality Life Cycle Management of API Monogrammed Products Scope This API standard defines requirements for a life cycle management system for new, individual, API monogrammed products throughout their functional life cycle. Non- monogrammed API products, used products and products not included in the API monogram program are considered outside the scope of this standard. Multiple API monogrammed products used together as part of a system application may be included in the scope of this document, but only as individual, monogrammed components.

8 Cameron Quality Lifecycle Management of API Monogrammed Products Definitions 3.1Decommissioning 3.2Product Design Status: 3.2Life Cycle Management Plan (LMP): 3.3 Life Cycle Management Service Provider (LCMSP): LCMSP’s providing services in compliance with this API specification are required to meet the requirements of API Specification Q2: Specification for Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry 3.3Original Product Manufacturer: 3.4Original Product Definition (OPD): 3.5 Product Owner/Operator: Product owner/operators complying with this API specification are required to meet the requirements of API Specification Q2: Specification for Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry 3.6Product History File (PHF)

9 Cameron Quality Lifecycle Management of API Monogrammed Products Application This API standard is intended for use on individual API monogrammed products, produced in accordance with applicable API standards under an API approved quality management system and monogrammed by a licensed API supplier. It is intended for use on new, individual, unused API monogrammed products that have clear traceability to their original product definition (OPD) and current design status. This standard is not intended for use on used products or new products not bearing the API monogram, but may act as a guideline for applications outside of the API product monogram program.

10 Cameron Quality Responsibilities The original product manufacturer of the individual API monogrammed product is responsible for compliance and monogramming the product in accordance with the appropriate API standard and the requirements of API Q1: Specification for Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry and the requirements of the manufacturer’s API monogram license agreement. The original product manufacturer is also responsible for the definition and maintenance of the original product definition (OPD) and the resulting product design status, when required by this standard. The product owner/operator is responsible for the approval of the life cycle management plan, developed by the product owner/operator or the life cycle management service provider (LCMSP), including: product status verification and traceability, field configuration assessment and service conditions, maintenance and service procedures, field inspection and test procedures, field repair procedures, design status assessment and disposition, usage and performance history evaluation, shop repair and remanufacture procedures, and decommissioning procedures and results. The user/operator or the LCMSP as appropriate is responsible for maintenance of records of all activities associated with this standard for 5 years after documented decommissioning. Lifecycle Management of API Monogrammed Products

11 Cameron Quality Lifecycle Management of API Monogrammed Products Original Product Manufacturer Lifecycle Management Service Provider Owner Operator Product Life Cycle Management Plan Design Status Review Service Plan Req’ts Marking / Records Maintenance Plan Usage Records Field Inspection Req’ts Field Test Req’ts Competency Req’ts HSE Plan Repair & Reman Req’ts Etc. Etc. Etc. Monogrammed Product Original Product Definition Product Design Status Traceability Initial Marking / Records Maintenance recommendations Service recommendations Field Inspection Recommendations Field Test Recommendations Competency Recommendations HSE Recommendations Repair & Reman Guidelines Etc. Etc. Etc. May Act As Likely Inputs Must Approve Industry Standards Industry RP’s Regulation Etc. Likely Inputs API Licensee 3rd Party May Act As

12 Cover graphic should fill and not exceed the defined grey box. June 14 th, 2012 Gary Devlin API SC 18 – Quality Product Life Cycle TG7


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