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CMOS Detector Technology

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Presentation on theme: "CMOS Detector Technology"— Presentation transcript:

1 CMOS Detector Technology
Markus Loose Rockwell Scientific Alan Hoffman Raytheon Vision Systems Vyshnavi Suntharalingam MIT Lincoln Laboratory Scientific Detector Workshop, Sicily 2005

2 General CMOS Detector Concept
CCD Approach CMOS Approach Pixel Charge generation & charge integration Charge generation, charge integration & charge-to-voltage conversion + Photodiode Amplifier Array Readout Charge transfer from pixel to pixel Multiplexing of pixel voltages: Successively connect amplifiers to common bus Sensor Output Output amplifier performs charge-to-voltage conversion Various options possible: no further circuitry (analog out) add. amplifiers (analog output) A/D conversion (digital output)

3 Common CMOS Features CMOS sensors/multiplexers utilize the same process as modern microchips Many foundries available worldwide Cost efficient Latest processes available down to 0.13 µm CMOS process enables integration of many additional features Various pixel circuits from 3 transistors up to many 100 transistors per pixel Random pixel access, windowing, subsampling and binning Bias generation (DACs) Analog signal processing (e.g. CDS, programmable gain, noise filter) A/D conversion Logic (timing control, digital signal processing, etc.) Electronic shutter (snapshot, rolling shutter, non-destructive reads) No mechanical shutter required Low power consumption Radiation tolerant (by process and by design)

4 Astronomy Application: Guiding
Special windowing can be used to perform full-field science integration in parallel with fast window reads. Simultaneous guide operation and science data capture within the same detector. Two methods possible: Interleaved reading of full-field and window No scanning restrictions or crosstalk issues Overhead reduces full-field frame rate Parallel reading of full-field and window Requires additional output channel Parallel read may cause crosstalk or conflict No overhead  maintains maximum full-field frame rate Full field row Window Full field row Window

5 Stitching Enables Large Sensor Arrays
The small feature size of modern CMOS processes limits the maximum area that can be exposed in one step (so-called reticle) to about 22 mm. However, larger chips can produced by breaking up the design into smaller sub-blocks that fit into the reticle. Stitched CMOS Sensor Sub-blocks are exposed one after another Some blocks are used multiple times Ultimate limit is given by wafer size array horiscan1 horiscan2 V 3 2 1 Reticle array horiscan1 horiscan2 V 3 2 1 22mm

6 Monolithic CMOS A monolithic CMOS image sensor combines the photodiode and the readout circuitry in one piece of silicon Photodiode and transistors share the area => less than 100% fill factor Small pixels and large arrays can be produced at low cost => consumer applications (digital cameras, cell phones, etc.) 3T Pixel Reset Select SF PD Read Bus photodiode transistors 4T Pixel Read Bus Select SF Pinned PD Reset p-sub n+ p+ TG

7 Complete Imaging Systems-on-a-Chip
Monolithic CMOS technology has enabled highly integrated, complete imaging systems-on-a-chip: Single chip cameras for video and digital still photography Performance has significantly improved over last decade and is better or comparable to CCDs for many applications. Especially suited for high frame rate sensors (> Gigapixel/s) or other special features (windowing, high dynamic range, etc.) 2 Mpixel HDTV CMOS Sensor However, monolithic CMOS is still limited with respect to quantum efficiency: Photodiode is relatively shallow => low red response Metal and dielectric layers on top of the diode absorb or reflect light => low overall QE Backside illumination possible, but requires modification of CMOS process Quantum Efficiency of a CMOS sensor Si PIN NIR AR coating UV AR coating 3T pixel w/ microlenses photodiode Microlenses increase fill factor:

8 Silicon Readout Integrated Circuit (ROIC)
Sensor Chip Assembly (SCA) Structure: Hybrid of Detector Array and ROIC Connected by Indium Bumps Detector Array Indium bump Detector Array Silicon Readout Integrated Circuit (ROIC) Mature interconnect technique: Over 4,000, indium bumps per SCA demonstrated 99.9% interconnect yield 16,000,000 Also called a Focal Plane Array (FPA) or Hybrid Array

9 CMOS SCA Revolution Large CMOS hybrids revolutionized infrared astronomy Growth in size has followed "Moore's Law" for over 20 years 18 month doubling time

10 Three Most Common Input Circuits for CMOS ROICs
SFD (Source Follower per Detector) also called "Self Integrator" CTIA (Capacitance Transimpedance Amplifier) DI (Direct Injection) Advantages simple low noise low FET glow low power very linear gain determined by ROIC design (Cfb) detector bias remains constant large well capacity gain determined by ROIC design (Cint) Disadvantages gain fixed by detector and ROIC input capacitance detector bias changes during integration some nonlinearity more complex circuit FET glow higher power poor performance at low flux Comments Most common circuit in IR astronomy Very high gains demonstrated Standard circuit for high flux

11 Temperature and Wavelengths of High Performance Detector Materials
Si:As IBC Si PIN InGaAs SWIR HgCdTe LWIR HgCdTe MWIR HgCdTe InSb Approximate detector temperatures for dark currents << 1 e-/sec

12 Detector Material Choices for CMOS Hybrid Arrays
Si PIN InGaAs HgCdTe: 1.7m 2.5 m 5.2 m 10 m InSb Si:As IBC (BIB) Spectral Range*, m 0.4 – 1.0 0.9** – 1.7 0.9** – 2.5 0.9** – 5.2 5 – 10 0.4 – 5.2 5 – 28 Operating Temp***, K ~ 200 ~ 130 ~ 140 ~ 90 ~ 50 ~ 25? ~ 35 ~ 7 General Comments All detectors can have: 100% optical fill factor 100% internal QE (total QE depends on AR coat) Exception: Si:As is 40-70% between 5 and 10 m ROICs are interchangeable among detectors (except Si:As) HgCdTe and InGaAs require special packaging due to CTE mismatch between detector and ROIC * Long wave cutoff is defined as 50% QE point ** Spectral range can be extended into visible range by removing substrate *** Approximate detector temperatures for dark currents << 1 e-/sec

13 Process Comparison CCD CMOS > 35 years of evolution
“Trailing edge” fabs Economics of scale accelerate progress Lower fabrication cost, Foundry access High resistivity (deep depletion) substrates Controlled temperature ramps & stress control Epi doping optimized for digital CMOS Scalable to 300mm Buried channel Multiple oxidation cycles Complex implant engineering Rapid Thermal Processing (RTP) Single gate dielectric thickness Multiple gate dielectric thicknesses Doped polysilicon (single type) Complementarily doped polysilicon Silicided polysilicon and FET source/drain Highly nonplanar surfaces Conservative design rules Fine-line patterning Multiple metal layers (dense routing) Vulnerable to space-radiation-induced traps Highly suitable for long-term space-based applications 2mm 2mm 2mm Four-Poly OTCCD 180-nm SRAM cell Stacked via to poly

14 Limitations of Standard Bulk CMOS APS
Pixel Layout Fill factor tradeoff Photodetector and pixel transistors share same area PD from Drain-Substrate or Well-Substrate diode Low photoresponsivity Shallow, heavily doped junctions Limited depletion depth Absorption and reflection in poly, metal, and oxide layers Surface recombination at Si/SiO2 interface QE*FF > 60% is good, many < 20% High leakage LOCOS/STI, salicide Transistor short channel effects Substrate bounce and transient coupling effects RST ROW OUT VDD photodiode p-epi n-Well p-well Field Oxide VDD p+ ROW OUT n+ p+ Substrate RST Radiation effects Interface state generation especially in stressed locations Field inversion causing complete failure of the imager Layout-related mitigation techniques limit pixel fill factor

15 Advantages of Vertical Integration
Conventional Monolithic APS 3-D Pixel Light PD pixel PD 3T Addressing pixel ROIC Processor Addressing A/D, CDS, … Pixel electronics and detectors share area Fill factor loss Co-optimized fabrication Control and support electronics placed outside of imaging area 100% fill factor detector Fabrication optimized by layer function Local image processing Power and noise management Scalable to large-area focal planes

16 Approaches to 3D Integration
(To Scale) Tier-1 3D-Vias 3D-Vias 10 mm Tier-2 Slide showing “to scale” several different approaches to 3D circuit integration. Including (on the left) traditional bump bonds which are used to interconnect two circuit layers. (middle) A bulk-silicon-based through wafer via approach being pursued by several research organizations. (right) Lincoln’s approach based on SOI layer transfer. Note the much smaller size and 3-layer integration demonstrated by the MIT-LL approach. Lincoln’s approach : -- wafer scale - extendable to multiple layers (This slide previously cleared for ISSCC slide #4) 10 mm 10 mm Photo Courtesy of RTI Bump Bond used to flip-chip interconnect two circuit layers Two-layer stack using Lincoln’s SOI-based vias Two-layer stack with insulated vias through thinned bulk Si

17 Comparison CMOS vs. CCD for Astronomy
Property CCD Hybrid CMOS Resolution > 4k x 4k 2k x 2k in use, 4k x 4k demonstrated Pixel pitch 10 – 20 µm 18 – 40 µm, < 10 µm demonstrated Typ. wavelength coverage 400 – 1000 nm 400 – 1000 nm with Si PIN 400 – 5000 nm with InSb or HgCdTe Noise Few electrons Few electrons with multiple sampling Shutter Mechanical Electronic, rolling shutter Power Consumption High Typ. 10x lower than CCD Radiation Sensitive Much less susceptible to radiation Control Electronics High voltage clocks, at least 2 chips needed Low voltage only, can be integrated into single chip Special Modes Orthogonal Transfer, Binning, Adaptive Optics Windowing, Guide Mode, Random Access, Reference Pixels, Large dynamic range (up the ramp) Silicon PIN hybrid detectors have become a serious alternative to CCDs providing a number of significant advantages, specifically for large mosaic focal plane arrays.


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