1. Team Members Stefan Enjem – ISE Joe Van Hofwegen - ISE Young Lee - ISE Joe Pecht - ME Walter Freitag - ME Jason Zion - ME Luis Garcia - EE IE MEEE

2. Hydraulic Fan Motors Who uses them? Why are they used? How are they built?

3. Needs Assessment QPH (9) 4 to 6% Increase in Production 2 year payback Safety and Quality

4. Organization Scope and Resource Distribution Work Breakdown Structure Scheduling Gantt Chart Communication Yahoo Web Group

5. Deliverables Standardized Procedures Preventative Maintenance Set Production Guidelines Fix Problematic Stations End of Line Tester Efficiency Identify improved system configurations

6. Organizational Structure Project Manager Stefan Enjem Procedures Jason Zion Simulation Joe VH Problem Stations Joe Pecht Controls Luis Garcia Data Analysis Young Lee EOLT Walter Freitag

7. Data Collection and Analysis Data Collection Motor Counters EOLT Data Sheets Cycle Time Historical Data

8. Bottleneck Identification Histogram shows major sources of backup

9. Micro-stop Micro stop = Downtime of less than 5 minutes

10. Industrial Standards Clean Room Certified Class 100,000 QS 9000 Quality standard TS 16949 Valeo Union Standard 423 minutes per shift Ergonomic Guidelines

11. Detailed Procedures Standard Procedures Worker Rotation Failure Response Plan

12. Manual Stations Current Problems Concept for Improvements Expected Improvements Station 90 Station 160

13. Preventative Maintenance Creation of a Preventative Maintenance Schedule

14. Station 210 Current Problems Camera for Optical Test Leak Test Connectors

15. Concepts for Improvement –Mirror –PM on Rubber Connectors Expected Improvements –Reduction in Downtime Rubber Connectors Station 210

16. End of Line Tester Function Current Problems Feasibility of Concepts

17. Mounting Concept Linear Slide Mount

18. Mating Concept Modified Assembly Cell Balancer

19. Technical Analysis FEA Air Cylinder Sizing Expected Improvements

20. Arena Simulation – Our Test Plan Analyze system as a whole Identify optimal system configuration and alternatives Using pallets, conveyor speed, queue sizes Justify Improvements

21. Cost Analysis of Total System Estimated Cost Analysis Net Present Value

22. Future of Project Engineering Models Head start Simulation Stations Detailed Design Meet the Goal

23. Backup - Bill of Materials

24. Backup - Regression

25. Backup – Bottleneck Rank Bottleneck Ranks RankStationAvg Cycle Time 1EOL44.07 29036.93 316035.48 410022.18 5170A21.17 6140A20.85 7200B20.80 8110B20.50 9120B19.66 1021017.71 11140B17.20 1218016.85 1320516.69 14120A15.86 15150B15.07 1619015.01 17200A14.94 18110A14.88 19150A12.95 20170B11.65 21230B11.48 22230A10.78 231306.29

26. Backup - WBS

27. Backup –Gantt Chart

28. Backup – Counter Data