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HOISTS and CRANES. (A) (B) HOIST TRANSLATION HOIST Power supply Braking resistor Brake’s command Gearbox HoistMotor Load Bridge Brake Electric cabinet.

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Presentation on theme: "HOISTS and CRANES. (A) (B) HOIST TRANSLATION HOIST Power supply Braking resistor Brake’s command Gearbox HoistMotor Load Bridge Brake Electric cabinet."— Presentation transcript:

1 HOISTS and CRANES

2 (A) (B) HOIST TRANSLATION

3 HOIST Power supply Braking resistor Brake’s command Gearbox HoistMotor Load Bridge Brake Electric cabinet Braking unit Penta Configuration with Braking Resistor One inverter is used

4 ELECTROMECHANICAL BRAKE / 1 Settings of Multifunction Digital Output (MDO) for electromechanical brake command Digital Outputs Menu P297MDO4: Digital output modeABS BRAKE P298MDO4: Variable A selectionA80: Torque Demand P299MDO4: Variable B selectionA73: Ramp Out P300MDO4: Testing variable A> P301MDO4: Testing variable B  P302MDO4: Comparing value for Test A20.00% P303MDO4: Comparing value for Test B50.00 rpm P304MDO4: Function applied to the result of the two tests (A) Set (B) Reset Rising Edge P305MDO4: Output logic levelTRUE

5 ELECTROMECHANICAL BRAKE / 2

6 Settings for Master-Slave Operation (Torque Sharing) Crane Menu C300Torque before Start for Positive Speed [*]50% C301Time for Torque before Start for Positive Speed [**]300ms C300aTorque before Start for Negative Speed [*]50% C301aTime for Torque before Start for Negative Speed [**]300ms C302MDI for Closed Brake [***]MDI8 [*] torque value reached before the speed ramp starts after sending a START command [**] delay time passing between the START command and the speed ramp starts [***] when the brake closure is detected after a deceleration ramp, the current required for motor fluxing is injected into the motor ELECTROMECHANICAL BRAKE / 3

7 HOIST with TWO INVERTERS Configuration w/Torque Sharing Possibility to have a reduced operation at 50% power in case of failure of one inverter

8 HOIST with TWO INVERTERS / MASTER-SLAVE Settings for Master-Slave Operation Analog Outputs Menu and Motor Configuration Menu MASTER: P177AO1 -> Displayed Quantity Selection10:Torque Demand P182AO1 -> Minimum Value0.0V P183AO1 -> Maximum Value10.0V C011Type of ReferenceSpeed SLAVE: C011Type of ReferenceTorque

9 HOISTS and CRANES

10 HOIST Power supply Brake’s command Gearbox HoistMotor Load Bridge Brake Electric cabinet PentaPenta RGN Configuration with Regenerative Unit (AFE) Energy is not dissipated during regeneration No external resistors

11 HOIST with REGENERATIVE UNIT / 1

12 HOIST with REGENERATIVE UNIT / 2

13 HOIST with REGENERATIVE UNIT / 3

14 HOIST Configuration with Ultracapacitor Energy is stored in Ultracapacitor Fig. 1 – Topologia del sistema C1: AC/DC Converter C2: DC/AC Bidirectional Converter C3: DC/DC Bidirectional Converter SC: Ultracapacitor Bank M3: Motor

15 ULTRACAPACITOR / 5

16 ULTRACAPACITOR / 1 Regenerative Power (energy recuperation) Ultracapacitors can absorb and store virtually all regenerative energy and then be applied when a sudden burst of power is required for lifting. The stored electrical energy in ultracapacitors is then available to assist in lifting or hoisting to reduce fuel consumption and accompanying emissions, and perform other electrical functions as necessary.

17 ULTRACAPACITOR / 2 Ts=Td=T0; Ts=time up, Td=time down. P1=Power during up movement P2=Power during down movement Energy absorbed during up movement: W1=P1*T0 Energy generated during down movement: W2=P2*T0 Working cycle

18 ULTRACAPACITOR / 3 Power as seen by C1 converter: Pr: Max Power absorbed from AC grid K: constant between 0 and 1, depending on the dimensions of the storage system. Power absorbed from Mains Grid

19 ULTRACAPACITOR / 4


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